IC manufacturers STMicroelectronics

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STMicroelectronics PJ25DE003203 | Demoboard AEK-POW-PDUMINI

Overview

TopologyOther Topology
Input voltage12 V
IC revision1.0

Description

The power distribution unit (PDU) market is evolving rapidly due to increased electric vehicle (EV) adoption. PDUs manage low-voltage power distribution in vehicles, consolidating connections and protecting circuits in a compact design.Key trends include the use of 12 and 48 V systems, replacing traditional fuses with e-fuses, and shifting secondary power distribution to zonal architectures.A power distribution system supplies and manages electrical power throughout the vehicle. It includes a power rail switch unit (PRS), connecting multiple power sources, a primary PDU distributing power via e-fused channels, and secondary units like ZCUs that handle localized distribution and control, reducing wiring complexity by handling secondary power distribution and control closer to the loads such as lights and sensors.The AEK-POW-PDUMINI PDU evaluation board aligns with this market trend. It can function as a secondary power distribution unit, closer to the loads, reducing the wire total length, within the zone control unit.This integration optimizes the power distribution wire harness and the in-vehicle network (IVN).The AEK-POW-PDUMINI board can also serve as a "building block" for complex primary PDUs.The on-board high-side drivers have integrated smart e-fuses with a current threshold configurable via SPI to block the channel current drain at a given level.These latest generation, regenerable, configurable, and precise smart fuses replace standard discrete fuses.A key feature is STi2Fuse protection (STMicroelectronics’ proprietary I²t functionality), an intelligent circuit breaking mechanism designed to protect PCB traces, connectors, and wire harnesses from overheating, without impacting load transients such as inrush currents and capacitance charging.The protection is embedded in the eFuse devices and does not require MCU intervention for the calculation, thus saving a lot of BOM in the complete system.The I²t curve parameters can be individually configured for each channel. The dissipated power is limited to a safe level, up to the point of thermal shutdown intervention.The device enters a fail-safe mode in case of communication loss with the microcontroller, reset of digital memory, or watchdog monitoring time-out event. In fail-safe mode, the output can be directly controlled by dedicated, assignable direct inputs.To meet the highest automotive safety standards, all eFuse devices include a periodic watchdog operating within a defined time window.The board operates in three modes: assembly mode, related to vehicle assembly, park mode, related to the vehicle parking state, where the system power consumption is minimized, and running mode, related to the vehicle driving state.In park mode, the following events trigger a wake-up from standby for the system: a wake-up by a CAN message, current requested on a L99SP08 P-channel above the threshold, or periodic wake-up for active channel monitoring.The wake-up signal is managed by the SPSB081 PMIC which subsequently wakes the MCU. The MCU then determines the reason for the wake-up and acts accordingly.Run mode represents the normal operation mode for the PDU system. Once started, the MCU uses its internal NVM configuration to configure and turn on the channels according to the given order and timing. Upon completion, status feedback is provided to other ECUs via CAN communication.Eight out of 10 high-side driver channels on the AEK-POW-PDUMINI are connected to L99SP08 P-channel outputs. The remaining two channels are independent.In standby mode (for example, car in park mode), the eight main output channels are switched off, while the coupled L99SP08 P-channels are turned on.When the power demand exceeds the programmable threshold, the process is reversed: the eight main output channels are turned on, and the P-channels are switched off. This behavior is applicable to any of the eight channels independently.The board features two power supplies (5 and 3.3 V), provided by a DC-DC converter for higher current capability and an LDO for low current capability but higher precision.The main AEK-POW-PDUMINI board connector is a 96-pin plug-and-play automotive unified connector dedicated to the MCU.This connector allows the board to connect to an AEK-MCU-C4LIT3 MCU board, enabling power delivery control through CAN-FD. In the current software implementation, the AEK-POW-PDUMINI board can be addressed via CAN commands, including the diagnostic portion that is implemented based on a stripped version of ISO14229 – UDS protocol.Finally, the AEK-POW-PDUMINI is a functional block of the AutoDevKit ecosystem, which includes dedicated demos to simplify board configuration and usage.

Features

Compact and MCU controllable power distribution unit (PDU) dedicated to 12 V board netThanks to the software running on the MCU, the AEK-POW-PDUMINI can be operated in assembly, parking, and normal driving modesE-fuse protected high-side drivers with current capability from 5 to 27 A are present:A pair of 2-channel VNF9D1M5Q, featuring 27 A per channelA 2-channel VNF9D5SF, featuring 13 A per channelA 4-channel VNF9Q20SF, featuring 5 A per channelAdvanced system standby features are achievable by switching off main STi2Fuse channels and delegating the remaining standby supply to the eight companion P-channels with 400 mA capability belonging to the smart and SPI controllable L99SP08 dedicated ICAll the devices on the board are SPI controlled by an MCU linked by the automotive unified connector, a standardized 96-pin plug-and-play connector present on the board featuring MCU peripheral and supply pinsFor improved standby performance, the MCU can be switched off during PDU parking mode condition delegating the channel control to the L99SP08 and thanks to the wake-up features of the on-board SPSB081 PMIC featuring, in addition, a CAN-FD physical layer for wake-up from CANThe board has a dedicated channel for MCU supply via the automotive unified connector managed by a VN7140AJ high-side driver and useful to power the MCU board from 12 V (VBAT) after a wake-up conditionTo facilitate the debug, a set of disconnectable status LEDs is present on the board. The same LEDs can be disconnected by removing dedicated resistors when measuring the advanced standby performancesEmergency pins for rapid switch-off of the output channels in case of critical events in normal operation mode bypassing SPI controlA dedicated ‘assembly mode’ jumper is present on the board to simulate the assembly mode of the PDU in the car maker factoryThe typical MCU companion board is the AEK-MCU-C4MLIT3 featuring PDU remote access via CAN-FD or the soon available AEK-MCU-C4MLIT2 able to implement PDU additional remote access via 100BASETX or 10BASET1S120 x 100 mmIncluded in the AutoDevKit ecosystem

Typical applications

  • EE Architecture & Software-defined vehicle - Smart Power Distribution, Zonal Architecture

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SPECWR-WTB 2.54 mm Female Terminal Housing, Cable, –
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ColorBeige 
Insulation Resistance1000 MΩ
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Wire Section 28 to 22 (AWG) 0.081 to 0.326 (mm²)
GenderFemale 
Contact PlatingTin 
Contact Resistance20 mΩ
PackagingBag 
Packaging Unit100 pcs
Stranded Wire Section (AWG)28 to 22 (AWG) 
Stranded Wire Section (Metric)0.081 to 0.326 (mm²) 
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Rated Current3 A
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Contact Resistance20 mΩ
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Insulation Resistance1000 MΩ
Rated Current3 A
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Length12.7 mm
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SPECWR-TBL Series 2425 - 5.08 mm Horizontal Entry Modular w. Rising Cage Clamp, PCB, No
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Wire Section 12 to 30 (AWG) 3.31 to 0.0509 (mm²)
Contact PlatingZinc 
Contact Resistance20 mΩ
PackagingBox 
Stranded Wire Section (AWG)12 to 30 (AWG) 
Stranded Wire Section (Metric)3.31 to 0.0509 (mm²) 
ColorGreen 
Rated Current24 A
ApplicationRising Cage Clamp 
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Length30.48 mm
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Contact PlatingTin 
Contact Resistance20 mΩ
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Insulation Resistance1000 MΩ
Rated Current3 A
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Length5.08 mm
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SPECWE-SLM SMT Common Mode Line Filter, –, –
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Packaging Unit500 pcs
Width3.3 mm
Winding Stylebifilar 
Number of windings
Inductance51 µH
Maximum Impedance2500 Ω
Rated Current0.4 A
DC Resistance0.32 Ω
Rated Voltage80 V
ApplicationCAN 
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Length6 mm
Height3.3 mm
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Dominant Wavelength [typ.]590 nm
Emitting ColorYellow 
Peak Wavelength [typ.]595 nm
Luminous Intensity [typ.]120 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
PackagingTape and Reel 
Packaging Unit4000 pcs
Size0805 
Width1.25 mm
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Dominant Wavelength [typ.]525 nm
Emitting ColorGreen 
Peak Wavelength [typ.]515 nm
Luminous Intensity [typ.]450 mcd
Forward Voltage [typ.]3.2 V
Chip TechnologyInGaN 
Viewing Angle Phi 0° [typ.]140 °
PackagingTape and Reel 
Packaging Unit4000 pcs
Size0805 
Width1.25 mm
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Dominant Wavelength [typ.]470 nm
Emitting ColorBlue 
Peak Wavelength [typ.]465 nm
Luminous Intensity [typ.]145 mcd
Forward Voltage [typ.]3.2 V
Chip TechnologyInGaN 
Viewing Angle Phi 0° [typ.]140 °
PackagingTape and Reel 
Packaging Unit4000 pcs
Size0805 
Width1.25 mm
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Packaging Unit4000 pcs
Capacitance47 pF
Capacitance±5% 
Size0603 
Q-Factor1000 
Insulation Resistance10 GΩ
Ceramic TypeNP0 Class I 
Width0.8 mm
Pad Dimension0.4 mm
Rated Voltage50 V
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Capacitance1 µF
Capacitance±10% 
Size0603 
Dissipation Factor10 %
Insulation Resistance0.5 GΩ
Ceramic TypeX7R Class II 
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Capacitance470 pF
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Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
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Capacitance1 nF
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Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
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Packaging Unit4000 pcs
Capacitance4.7 nF
Capacitance±10% 
Size0603 
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
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Capacitance10 nF
Capacitance±10% 
Size0603 
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
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Packaging7" Tape & Reel 
Packaging Unit4000 pcs
Capacitance33 nF
Capacitance±10% 
Size0603 
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Width0.8 mm
Pad Dimension0.4 mm
Rated Voltage50 V
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Packaging7" Tape & Reel 
Packaging Unit4000 pcs
Capacitance100 nF
Capacitance±10% 
Size0603 
Dissipation Factor3 %
Insulation Resistance5 GΩ
Ceramic TypeX7R Class II 
Width0.8 mm
Pad Dimension0.4 mm
Rated Voltage50 V
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Packaging7" Tape & Reel 
Packaging Unit3000 pcs
Capacitance2.2 µF
Capacitance±10% 
Size0805 
Dissipation Factor10 %
Insulation Resistance0.05 GΩ
Ceramic TypeX7R Class II 
Width1.25 mm
Pad Dimension0.5 mm
Rated Voltage25 V
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Packaging7" Tape & Reel 
Packaging Unit3000 pcs
Capacitance1 µF
Capacitance±10% 
Size0805 
Dissipation Factor10 %
Insulation Resistance0.1 GΩ
Ceramic TypeX7R Class II 
Width1.25 mm
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Rated Voltage50 V
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SPECWA-SPAII Plastic Spacer Stud, metric, internal/ internal, –, –
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ColorBlack 
SW6 mm
Inner ThreadM3 
Flammability RatingUL94 HB 
Length15 mm
Operating Temperature -30 °C up to +110 °C
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SPECWR-PHD Jumper, –, –
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Product seriesWR-PHD Jumper
GenderJumper 
Contact PlatingGold 
Contact Resistance30 mΩ
PackagingBag 
Packaging Unit1000 pcs
Rated Current1 A
Insulation Resistance1000 MΩ
Rated Current3 A
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Working Voltage200 V (AC)
Operating Temperature -25 °C up to +105 °C
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GenderJumper 
Contact PlatingGold 
Contact Resistance20 mΩ
PackagingBag 
ColorBlack 
Insulation Resistance1000 MΩ
Rated Current3 A
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Length2.44 mm
Working Voltage250 V (AC)
Operating Temperature -40 °C up to +125 °C
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GenderPin Header 
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Contact Resistance20 mΩ
PackagingBag 
Insulation Resistance1000 MΩ
Rated Current3 A
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MountTHT 
Length5.08 mm
Working Voltage250 V (AC)
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GenderPin Header 
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Contact Resistance20 mΩ
PackagingBag 
Insulation Resistance1000 MΩ
Rated Current3 A
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MountTHT 
Length7.62 mm
Working Voltage250 V (AC)
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Contact Resistance20 mΩ
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Packaging Unit1000 pcs
Rated Current2 A
Insulation Resistance1000 MΩ
Rated Current2 A
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MountTHT 
Length4 mm
Working Voltage200 V (AC)
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Packaging7" Tape & Reel 
Packaging Unit3000 pcs
Capacitance100 nF
Capacitance±10% 
Size0805 
Dissipation Factor2.5 %
Insulation Resistance1 GΩ
Ceramic TypeX7R Class II 
Width1.25 mm
Pad Dimension0.5 mm
Rated Voltage100 V
Length2 mm
Height1.25 mm
Operating Temperature -55 °C up to +125 °C
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Packaging7" Tape & Reel 
Packaging Unit4000 pcs
Capacitance100 pF
Capacitance±10% 
Size0603 
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Width0.8 mm
Pad Dimension0.4 mm
Rated Voltage100 V
Length1.6 mm
Height0.8 mm
Operating Temperature -55 °C up to +125 °C
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SPECWP-PLUG REDCUBE Cable Connector for Direct PLUG Terminal, –, –
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PackagingBulk 
Rated Current120 A
Wire Cross Section16 mm²
Inner Diameter5.5 mm
Outer Diameter8.5 mm
Rated Current120 A
MountCrimp 
Operating Temperature -55 °C up to +150 °C
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Rated Current60 A
Wire Cross Section6 mm²
Inner Diameter3.4 mm
Outer Diameter6.5 mm
Rated Current60 A
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Contact PlatingTin 
Contact Resistance1 mΩ
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ColorRed 
Rated Current120 A
Rated Current120 A
Pins12 
MountPress-Fit 
Operating Temperature -45 °C up to +125 °C
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Contact PlatingTin 
Contact Resistance1 mΩ
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ColorBlack 
Rated Current120 A
Rated Current120 A
Pins12 
MountPress-Fit 
Operating Temperature -45 °C up to +125 °C
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SPECWCAP-CSGP MLCCs 50 V(DC), –, –
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Packaging7" Tape & Reel 
Capacitance10 µF
Capacitance±10% 
Size1206 
Dissipation Factor10 %
Insulation Resistance0.005 GΩ
Ceramic TypeX5R Class II 
Width1.6 mm
Pad Dimension0.6 mm
Rated Voltage50 V
Length3.2 mm
Height1.6 mm
Operating Temperature -55 °C up to +85 °C
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SPECWL-SMCW SMT Mono-color Chip LED Waterclear, –, –
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Dominant Wavelength [typ.]605 nm
Emitting ColorAmber 
Peak Wavelength [typ.]610 nm
Luminous Intensity [typ.]130 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
PackagingTape and Reel 
Packaging Unit4000 pcs
Size0805 
MountSMT 
Operating Temperature -40 °C up to +85 °C
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SPECWA-SCRW Pan Head Screw w. cross slot M3, –, –
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PackagingBulk 
Packaging Unit2000 pcs
ColorNatural 
Flammability RatingUL94 V-0 
Length6 mm
Operating Temperature -30 °C up to +85 °C
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SPECWCAP-CSGP MLCCs 50 V(DC), –, –
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ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Packaging7" Tape & Reel 
Capacitance220 nF
Capacitance±5% 
Size0603 
Dissipation Factor10 %
Insulation Resistance2.3 GΩ
Ceramic TypeX7R Class II 
Width0.8 mm
Pad Dimension0.4 mm
Rated Voltage50 V
Length1.6 mm
Height0.8 mm
Operating Temperature -55 °C up to +125 °C
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SPECWP-PLUG REDCUBE Direct Plug Terminal, –, –
Simu­lation
Availability
Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Contact PlatingTin 
Contact Resistance1 mΩ
PackagingBulk 
ColorBlue 
Rated Current120 A
Pins12 
MountPress-Fit 
Operating Temperature -45 °C up to +125 °C
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