IC manufacturers Texas Instruments

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Texas Instruments UCC27517 | Demoboard TIDM-02010

Dual motor control with digital interleaved PFC for HVAC reference design

Overview

TopologyPower Factor Correction
Input voltage165-265 V
Output 1385 V / 5 A
IC revision31

Description

The TIDM-02010 reference design is a 1.5-kW dual motor drive and PFC control reference design for varaible frequency air conditioner outdoor unit controller in HVAC applications, which illustrates a method to implement sensorless 3-phase PMSM vector control for compressor and fan motor drive, and digital interleaved boost PFC for meeting new efficiency standards with a single C2000™ microcontroller. The hardware and software available with this reference design are tested and ready-to-use to help accelerate development time to market. The reference design includes hardware design files and software codes.

Features

  • Wide operating voltage input range: 165 V to 265 VAC, 50/60 Hz
  • Sensorless-FOC for compressor and fan motors plus digital interleaved PFC boost converter control using a single C2000 controller
  • Up to 1.5-kW inverter stage, 6-kHz switching frequency, torque compensation and automatic field weakening control for compressor PMSM
  • Up to 150-W inverter stage, 18-kHz switching frequency for fan PMSM, stall detection with auto recovery, flying start and over current protections
  • Up to 1.5-kW power output, 72-kHz switching frequency, digital control interleaved boost PFC with power factor >0.95 and <5% THD from medium to full load over entire operating voltage range, robust adjustable voltage output with voltage and current fault protection

Typical applications

  • Air conditioner outdoor unit , compressor, Heat pump water heaters & heating systems, Refrigerator & freezer

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
λDom typ.(nm)
Emitting Color
λPeak typ.(nm)
IV typ.(mcd)
VF typ.(V)
Chip Technology
50% typ.(°)
L(mH)
IR(A)
ISAT(A)
RDC max.(mΩ)
VIN(V)
VOut1(V)
IOut1(A)
VOut2(V)
IOut2(A)
VOut3(V)
IOut3(A)
Vaux(V)
fswitch(kHz)
NPRI : NSEC : NAUX
Size
Pins
Type
PCB/Cable/Panel
Packaging
IR(A)
L1(mH)
RDC max.(mΩ)
VR(V (AC))
VT(V (AC))
Material
L(mm)
W(mm)
H(mm)
Mount
Samples
WL-SMCW SMT Mono-color Chip LED Waterclear, 470 nm, Blue
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]470 nm
Emitting ColorBlue 
Peak Wavelength [typ.]465 nm
Luminous Intensity [typ.]145 mcd
Forward Voltage [typ.]3.2 V
Chip TechnologyInGaN 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
PackagingTape and Reel 
Length1.6 mm
Width0.8 mm
Height0.7 mm
MountSMT 
WL-SMCW SMT Mono-color Chip LED Waterclear, 525 nm, Green
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]525 nm
Emitting ColorGreen 
Peak Wavelength [typ.]515 nm
Luminous Intensity [typ.]430 mcd
Forward Voltage [typ.]3.2 V
Chip TechnologyInGaN 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
PackagingTape and Reel 
Length1.6 mm
Width0.8 mm
Height0.7 mm
MountSMT 
WL-SMCW SMT Mono-color Chip LED Waterclear, 590 nm, Yellow
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]590 nm
Emitting ColorYellow 
Peak Wavelength [typ.]595 nm
Luminous Intensity [typ.]120 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
PackagingTape and Reel 
Length1.6 mm
Width0.8 mm
Height0.7 mm
MountSMT 
WL-SMCW SMT Mono-color Chip LED Waterclear, 625 nm, Red
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]625 nm
Emitting ColorRed 
Peak Wavelength [typ.]630 nm
Luminous Intensity [typ.]250 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
PackagingTape and Reel 
Length1.6 mm
Width0.8 mm
Height0.7 mm
MountSMT 
WL-SMCW SMT Mono-color Chip LED Waterclear, 630 nm, Super Red
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]630 nm
Emitting ColorSuper Red 
Peak Wavelength [typ.]645 nm
Luminous Intensity [typ.]60 mcd
Forward Voltage [typ.]1.9 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
PackagingTape and Reel 
Length1.6 mm
Width0.8 mm
Height0.7 mm
MountSMT 
WE-CMB HV Common Mode Power Line Choke, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Inductance1 mH
Rated Current20.5 A
DC Resistance5.5 mΩ
SizeXXL 
Rated Current20.5 A
Inductance [1]1 mH
DC Resistance [1]5.5 mΩ
Rated Voltage760 V (AC)
Insulation Test Voltage3000 V (AC)
MaterialMnZn 
Length46.5 mm
Width28 mm
Height44.5 mm
MountTHT 
WR-WTB 2.54 mm Male Header, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Rated Current3 A
Pins
TypeVertical 
PCB/Cable/PanelPCB 
PackagingBag 
Length20.32 mm
MountTHT 
750343810
Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Product series Inductor
Inductance0.34 mH
Saturation Current24 A
SizeToroid 
PackagingTray 
Length67.5 mm
Width67.5 mm
Height39.88 mm
MountTHT 
WE-OLTI Offline Flyback Transformers, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Inductance0.68 mH
Saturation Current1.4 A
Input Voltage 85 - 265 V (AC)
Output Voltage 112 V
Output Current 10.3 A
Output Voltage 27 V
Output Current 22 A
Output Voltage 3-15 V
Output Current 30.3 A
Auxiliary Voltage15 V
Switching Frequency 66
Turns Ratio29.33:1:1.67:3:3 
SizeEFD20 
Insulation Test Voltage3750 V (AC)
Length21.5 mm
Width29 mm
Height12.45 mm
MountTHT 
WE-TORPFC Toroidal PFC Chokes, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Inductance0.389 mH
Rated Current11.5 A
Saturation Current19 A
DC Resistance50 mΩ
Input Voltage 85 - 700
SizeT50 
Insulation Test Voltage1000 V (AC)
Height45 mm