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Texas Instruments TPS23730 | Demoboard PMP23253

Class 6, PoE, PD, 15-V 3.3-A active-clamp forward converter reference design

Overview

TopologyLAN / POE
Input voltage37-57 V
Output 115 V / 3.3 A
IC revisionA

Description

This reference design implements a Power over Ethernet (PoE) power device (PD) active-clamp forward converter with 15-V and 3.3-A output. A TPS23730 PD with integrated Pulse Width Modulator (PWM) controller provides the necessary functions to implement the PoE PD control and the PWM control for the active-clamp forward converter. This design uses Secondary-Side Regulation (SSR) with an optocoupler feedback.

Features

  • IEEE802.3bt Type 3 compliant PoE PD
  • Integrated PWM controller for flyback or active-clamp forward configuration
  • Frequency dithering for EMI reduction
  • Soft-start control with advanced startup and hiccup mode overload protection
  • Soft-stop shutdown
  • Optional adapter input

Typical applications

  • Redundant Power Feeds or Power Sharing
  • Video and VoIP Telephones, Access Points, Security Cameras, Pass-through System

Parts approved by Texas Instruments

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Order Code
Data­sheet
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Product series
λDom typ.(nm)
Emitting Color
λPeak typ.(nm)
IV typ.(mcd)
VF typ.(V)
Chip Technology
2θ50% typ.(°)
C
Tol. C
Size
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RISO
Ceramic Type
L(mm)
W(mm)
H(mm)
Fl(mm)
Packaging
IRP,40K(A)
ISAT,10%(A)
ISAT,30%(A)
RDC(mΩ)
fres(MHz)
Material
Qty.
IR(mA)
ISAT(A)
LR(µH)
Pins
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Gender
Z @ 100 MHz(Ω)
Zmax(Ω)
Test Condition Zmax
IR 2(mA)
RDC max.(Ω)
Type
Winding Style
Number of windings
L1(µH)
IR(mA)
RDC max.(Ω)
VR(V)
Data rate
Ports
PoE
Improved CMRR
Operating Temperature
VT(V (AC))
Mount
L(µH)
LSmin.(nH)
SamplesAvailability & Sample
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SPECWL-SMCW SMT Mono-color Chip LED Waterclear, 590 nm, Yellow
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iProduction is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]590 nm
Emitting ColorYellow 
Peak Wavelength [typ.]595 nm
Luminous Intensity [typ.]120 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
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Size0603 
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Length1.6 mm
Width0.8 mm
Height0.7 mm
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SPECWE-CBF SMT EMI Suppression Ferrite Bead, –, –
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Length1.6 mm
Width0.8 mm
Height0.8 mm
Pad Dimension0.3 mm
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Packaging Unit4000 
Rated Current1500 mA
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Impedance @ 100 MHz300 Ω
Maximum Impedance450 Ω
Maximum Impedance250 MHz 
Rated Current 22000 mA
DC Resistance0.15 Ω
TypeHigh Current 
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Number of windings1 
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Rated Current2000 mA
DC Resistance [1]0.15 Ω
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Operating Temperature -55 °C up to +125 °C
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SPECWE-SL5 SMT Common Mode Line Filter, –, –
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Length10 mm
Width8.7 mm
Height6.5 mm
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Packaging Unit800 
Rated Current2800 mA
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Pins4 
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Impedance @ 100 MHz800 Ω
Maximum Impedance1200 Ω
Maximum Impedance20 MHz 
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DC Resistance0.035 Ω
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Winding Stylesectional 
Number of windings2 
Inductance [1]250 µH
Rated Current2000 mA
DC Resistance [1]0.035 Ω
Rated Voltage80 V
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Operating Temperature -40 °C up to +125 °C
Insulation Test Voltage1000 V (AC)
MountSMT 
Inductance250 µH
Leakage Inductance [min.]1500 nH
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SPECWE-HCI SMT Flat Wire High Current Inductor, –, –
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Size1050 
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Length10.5 mm
Width10.2 mm
Height4.7 mm
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Performance Rated Current12 A
Saturation Current @ 10%4.5 A
Saturation Current @ 30%12 A
DC Resistance10.3 mΩ
Self Resonant Frequency30 MHz
MaterialSuperflux 
Packaging Unit700 
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Rated Inductance4.3 µH
Pins2 
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DC Resistance0.01133 Ω
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Number of windings9.5 
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Operating Temperature -40 °C up to +150 °C
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Inductance5.5 µH
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SPECWE-HCI SMT Flat Wire High Current Inductor, –, –
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Size1890 
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Length18.3 mm
Width18.2 mm
Height8.9 mm
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Performance Rated Current8.7 A
Saturation Current @ 10%8 A
Saturation Current @ 30%9 A
DC Resistance21.7 mΩ
Self Resonant Frequency9.5 MHz
MaterialMnZn 
Packaging Unit150 
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Rated Inductance26 µH
Pins2 
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DC Resistance23.44 Ω
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Number of windings20.5 
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Operating Temperature -40 °C up to +125 °C
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Inductance33 µH
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SPECWE-PD2 HV SMT Power Inductor (High Voltage), –, –
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Size7850 
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Length7 mm
Width7.8 mm
Height5 mm
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Self Resonant Frequency1.6 MHz
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Packaging Unit500 
Rated Current150 mA
Saturation Current0.2 A
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DC Resistance7.2 Ω
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Operating Temperature -40 °C up to +125 °C
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Inductance2200 µH
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SPECWCAP-CSGP MLCCs 50 V(DC), –, –
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Capacitance330 pF
Capacitance±5% 
Size0603 
Q-Factor1000 
Insulation Resistance10 GΩ
Ceramic TypeNP0 Class I 
Length1.6 mm
Width0.8 mm
Height0.8 mm
Pad Dimension0.4 mm
Packaging7" Tape & Reel 
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Packaging Unit4000 
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Rated Voltage50 V
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Operating Temperature -55 °C up to +125 °C
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SPECWR-PHD Jumper, –, –
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Product seriesWR-PHD Jumper
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Insulation Resistance1000 MΩ
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Length2.44 mm
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PackagingBag 
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Rated Current3000 mA
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ColorBlack 
GenderJumper 
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Operating Temperature -40 °C up to +125 °C
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SPECWE-LAN LAN Transformer, –, –
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Length17.55 mm
Width16 mm
Height98.8 mm
Pad Dimension13.97 mm
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Packaging Unit290 
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Pins24 
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Type4PPoE (to 900 mA) 
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Inductance [1]350 µH
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Data rate10/100/1000BASE-T 
Ports1 
PoE4PPoE (up to 1000 mA) 
Improved Common Mode RejectionNo 
Operating Temperature -40 °C up to +105 °C
Insulation Test Voltage1500 V (AC)
MountSMT 
Inductance350 µH
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750320145
SPECForward Transformer, –, –
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Product series Forward Transformer
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