IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments LM5018 | Demoboard TIDA-00365

75V/10A Protected Full-Bridge Power Stage Reference Design for Brushed DC Drives

Overview

TopologyBuck Converter
Input voltage20-75 V
Switching frequency16-25 kHz
Output 112 V / 0.05 A

Description

Low voltage brushed DC drives are used in many applications. TI offers a rich family of brushed DC motor driver solutions with flexible control interface options for one or more brushed DC motors up to 60V. For applications which require higher torque and power, often voltages above 60VDC are used. The TIDA-00365 protected full-bridge operates at nominal 75VDC input and 10A output current and features bipolar high-side current sensing leveraging a 100V full-bridge gate driver SM72295 with integrated amplifiers and four 100V NexFET power MOSFETs with ultra-low gate charge and small SON5x6 package with low thermal resistance. The power stage is protected against over-temperature, over-current and short-circuit between the motor terminals and motor terminals to ground. Onboard power supplies provide a 12V and a 3.3V rail for the gate driver and signal chain. The host processor interface is 3.3V I/O to connect a host MCU like C2000 Piccolo MCU for brushed DC motor current control.

Features

Protected full-bridge power stage with input voltage up to 100VDC (75VDC nominal) and 10A output currentBOM reduction through SM72295 100-V full-bridge gate driver with integrated amplifiers used for high-side bipolar phase current sensingCalibrated current sense accuracy ±1% (over full range ±10A and ±0.2% (within ±1A range)Full-bridge optimized for low EMI with 25ns rise/fall time on switch-node voltages with no over- and under-shootFull-bridge protected against over-temperature, under-voltage, over- and short-circuit current between motor terminals and motor terminals to GND95% efficiency at 16 kHz PWM. No heatsink required at 25C ambient and nominal load thanks to TI NexFET power MOSFETHost processor interface with dual complementary PWM inputs (3.3V CMOS) and analog outputs (0-3.3V) for bipolar high-side current sense and motor terminal voltage

Typical applications

  • Isolated Bias Supply
  • Smart Power Meters
  • Telecommunication Systems
  • Automotive Electronics

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
λDom typ.(nm)
Emitting Color
λPeak typ.(nm)
IV typ.(mcd)
VF typ.(V)
Chip Technology
50% typ.(°)
C
Tol. C
VR(V (DC))
Size
Operating Temperature
Q(%)
DF(%)
RISO
Ceramic Type
L(mm)
W(mm)
H(mm)
Fl(mm)
Packaging
L(µH)
IR(mA)
IR 2(mA)
ISAT(mA)
RDC(mΩ)
fres(MHz)
IR(A)
Endurance(h)
IRIPPLE(mA)
ILeak(µA)
Pitch(mm)
Ø D(mm)
Mount
Working Voltage(V (AC))
Pins
PCB/Cable/Panel
Modularity
Type
Wire Section
Samples
WL-SMCW SMT Mono-color Chip LED Waterclear, 525 nm, Green
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]525 nm
Emitting ColorGreen 
Peak Wavelength [typ.]515 nm
Luminous Intensity [typ.]430 mcd
Forward Voltage [typ.]3.2 V
Chip TechnologyInGaN 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
Operating Temperature -40 °C up to +85 °C
Length1.6 mm
Width0.8 mm
Height0.7 mm
PackagingTape and Reel 
MountSMT 
WL-SMCW SMT Mono-color Chip LED Waterclear, 625 nm, Red
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]625 nm
Emitting ColorRed 
Peak Wavelength [typ.]630 nm
Luminous Intensity [typ.]250 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
Operating Temperature -40 °C up to +85 °C
Length1.6 mm
Width0.8 mm
Height0.7 mm
PackagingTape and Reel 
MountSMT 
WE-PMI Power Multilayer Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Size1008 
Operating Temperature -40 °C up to +125 °C
Q-Factor27 %
Length2.5 mm
Width2 mm
Height0.8 mm
Inductance10 µH
Rated Current600 mA
Rated Current 2850 mA
Saturation Current125 mA
DC Resistance300 mΩ
Self Resonant Frequency20 MHz
MountSMT 
Pins
TypeHigh Saturation Current 
WE-LQS SMT Power Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Size4012 
Operating Temperature -40 °C up to +125 °C
Length4 mm
Width4 mm
Height1.2 mm
Inductance100 µH
Saturation Current300 mA
DC Resistance1697 mΩ
Self Resonant Frequency10 MHz
Rated Current0.43 A
MountSMT 
WCAP-ATUL Aluminum Electrolytic Capacitors, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance100 µF
Capacitance±20% 
Rated Voltage100 V (DC)
Dissipation Factor9 %
Length25 mm
PackagingAmmopack 
Endurance 7000
Ripple Current800 mA
Leakage Current100 µA
Pitch5 mm
Diameter10 mm
WCAP-CSGP MLCCs 16 V(DC), –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance10 nF
Capacitance±10% 
Rated Voltage16 V (DC)
Size0402 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor3.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Length1 mm
Width0.5 mm
Height0.5 mm
Pad Dimension0.25 mm
Packaging7" Tape & Reel 
WCAP-CSGP MLCCs 25 V(DC), –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1 nF
Capacitance±10% 
Rated Voltage25 V (DC)
Size0402 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor3.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Length1 mm
Width0.5 mm
Height0.5 mm
Pad Dimension0.25 mm
Packaging7" Tape & Reel 
WCAP-CSGP MLCCs 50 V(DC), –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance100 pF
Capacitance±10% 
Rated Voltage50 V (DC)
Size0402 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Length1 mm
Width0.5 mm
Height0.5 mm
Pad Dimension0.25 mm
Packaging7" Tape & Reel 
WCAP-CSGP MLCCs 16 V(DC), –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1 µF
Capacitance±20% 
Rated Voltage16 V (DC)
Size0603 
Operating Temperature -55 °C up to +85 °C
Dissipation Factor10 %
Insulation Resistance0.1 GΩ
Ceramic TypeX5R Class II 
Length1.6 mm
Width0.8 mm
Height0.8 mm
Pad Dimension0.4 mm
Packaging7" Tape & Reel 
WR-PHD Pin Header - Dual, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Insulation Resistance1000 MΩ
Length5.08 mm
PackagingTape and Reel with Cap 
Rated Current3 A
Pitch2.54 mm
MountSMT 
Working Voltage250 V (AC)
Pins
TypeStraight 
WR-PHD Pin Header - Dual, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Insulation Resistance1000 MΩ
Length15.24 mm
PackagingTape and Reel with Cap 
Rated Current3 A
Pitch2.54 mm
MountSMT 
Working Voltage250 V (AC)
Pins12 
TypeStraight 
WR-TBL Series 311 - 5.08 mm Open Vertical PCB Header, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Length10.16 mm
PackagingBox 
Rated Current20 A
Pitch5.08 mm
MountTHT 
Working Voltage320 V (AC)
Pins
PCB/Cable/PanelPCB 
ModularityNo 
TypeVertical 
WR-TBL Series 311 - 5.08 mm Close Vertical PCB Header, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Length17.24 mm
PackagingBox 
Rated Current20 A
Pitch5.08 mm
MountTHT 
Working Voltage320 V (AC)
Pins
PCB/Cable/PanelPCB 
ModularityNo 
TypeVertical 
WR-TBL Series 351 - 5.08 mm Vertical, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Length15.24 mm
PackagingBox 
Rated Current20 A
Pitch5.08 mm
MountCable 
Working Voltage320 V (AC)
Pins
PCB/Cable/PanelCable 
ModularityNo 
TypeVertical 
Wire Section 12 to 24 (AWG) 3.31 to 0.205 (mm²)
WR-TBL Series 352 - 5.08 mm Horizontal with Hook on Wire Side, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Length10.16 mm
PackagingBox 
Rated Current17 A
Pitch5.08 mm
MountCable 
Working Voltage320 V (AC)
Pins
PCB/Cable/PanelCable 
ModularityNo 
TypeHorizontal 
Wire Section 12 to 24 (AWG) 3.31 to 0.205 (mm²)