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Onsemi NCP13994 | Demoboard 1kW TPFC TND6454/D

1 kW Universal Input 48 V Output Power Supply Reference Design

Overview

TopologyPower Factor Correction
Input voltage110-230 V
Output 148 V

Description

This reference design gives basic information about a highswitching frequency and high efficiency AC/DC power supply reference design that provides 110 V AC (230 V AC) to 48 VDC output conversion. The power supply implements current mode control technique with enhanced load transient response. Furthermore, this design includes a fixed frequency, Continuous Conduction Mode (CCM) Power Factor Correction (PFC) control technique designed to drive the bridgeless Totem Pole PFC (TPFC) topology. The GaN switches on the primary side enable high operating frequency while synchronous rectification on the secondary side maximize efficiency.This reference design provides brief information about controllers’ implementation into design, their interconnections and cooperation. For more comprehensive information please refer to datasheets of individual parts that have been used. Please use links in literature section to get detail technical information about NCP1681, NCP13994, NCP4306, NCP4307, NCP1343, NCV8730, NCP718, NCP431 circuits.The NCP13994 is a high−performance current mode LLC controller for half bridge resonant converters. This controller implements 700 V gate drivers, simplifying layout and reducing external component count. The controller is capable to drive high switching frequency and high−power application as well as standard low power consumer applications. In applications where a PFC front stage is needed, the NCP13994 features an output that can be used to drive the PFC controller. This feature together with quiet skip mode technique further improves light load efficiency of the whole application. The controller provides a suite of protection features allowing safe power supply operation in any application.

Features

  • GaN Based Design
  • Totem Pole PFC, CCM
  • 1 kW Nominal Output Power
  • 48 Vdc Output Voltage Level
  • 300 kHz LLC Nom. Switching Frequency
  • Synchronous Rectification
  • High Efficiency
  • Overload & Short Circuit Protections
  • Thermal Protection
  • Excellent Load Transient Response
  • OVP & UVP
  • Auxiliary SMPS

Typical applications

  • Server PSU

Parts approved by Onsemi

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Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
R
Tol. R
PRated(W)
TCR(ppm/ °C)
TCR(ppm/ °C)
Pins
Application
PCB/Cable/Panel
Modularity
Wire Section
C
Safety Class
dV/dt(V/µs)
DF @ 1 kHz(%)
RISO
Pitch(mm)
Packaging
ISAT(A)
fres(MHz)
SW(mm)
Ti
Ø ID(mm)
Ø OD(mm)
To
Description
κ(W/(m*K))
Reinforced
Color
Endurance(h)
IRIPPLE(mA)
ILeak(µA)
DF(%)
Ø D(mm)
RESR(mΩ)
Ø Cable max.(mm)
Z @ 25 MHz
1 turn
(Ω)
Z @ 100 MHz
1 turn
(Ω)
Z @ 100 MHz(Ω)
Zmax(Ω)
Test Condition Zmax
IR 2(mA)
RDC max.(Ω)
Type
IR(A)
Z @ 1 GHz(Ω)
H(mm)
L(mH)
VR(mV)
VT(V (AC))
Material
L(mm)
W(mm)
Mount
VRMS(V)
VDC(V)
VBR(V)
IPeak(A)
Wmax(J)
PDiss(W)
VDE Approval
VIN(V)
VOut1(V)
IOut1(A)
VOut2(V)
IOut2(A)
Vaux(V)
fswitch
n
IR(mA)
RDC 1(mΩ)
RDC 2(mΩ)
RDC 3(mΩ)
RDC 4(mΩ)
Size
LS(µH)
∫Udt(µVs)
SamplesAvailability & Sample
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SPECWRIS-KSKE Thick Film Resistors, 2.2 Ω, ±1%
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Resistance2.2 Ω
Resistance±1% 
Rated Power0.33 W
Temperature Coefficient of Resistance (min.)100 ppm/ °C
Temperature Coefficient of Resistance (max.)100 ppm/ °C
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DescriptionThick Film - General Purpose Current Sense 
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Rated Current0.38 A
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Height0.6 mm
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Rated Voltage850 mV
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Length2 mm
Width1.25 mm
MountSMT 
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Impedance @ 100 MHz10 Ω
Maximum Impedance20 Ω
Maximum Impedance1000 MHz 
Rated Current 23000 mA
DC Resistance0.025 Ω
TypeHigh Current 
Rated Current2 A
Impedance @ 1 GHz19 Ω
Height0.9 mm
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Length2 mm
Width1.2 mm
MountSMT 
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Rated Current3000 mA
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SPECWE-MPSB EMI Multilayer Power Suppression Bead, –, –
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Impedance @ 100 MHz600 Ω
Maximum Impedance551 Ω
Maximum Impedance108 MHz 
Rated Current 22100 mA
DC Resistance0.08 Ω
TypeHigh Current 
Rated Current2.1 A
Impedance @ 1 GHz103 Ω
Height0.9 mm
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Length2 mm
Width1.2 mm
MountSMT 
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SPECWE-AFB, –, –
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Inner Diameter4.75 mm
Outer Diameter9.5 mm
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Cable Diameter Max.4.4 mm
Impedance @ 25 MHz 1 turn47 Ω
Impedance @ 100 MHz 1 turn68 Ω
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Material3 W 800 
Length9.5 mm
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SPECWE-CMB Common Mode Power Line Choke, –, –
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Pins4 
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DC Resistance0.009 Ω
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Rated Current12 A
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Height35 mm
Inductance1 mH
Rated Voltage250000 mV
Insulation Test Voltage1500 V (AC)
MaterialMnZn 
Length31 mm
Width22 mm
MountTHT 
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VDE Approval40042670 
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Rated Current12000 mA
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SizeXL 
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Product seriesWE-VD Disk Varistor
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Application230 VAC 
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Diameter16.5 mm
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Height20.5 mm
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Length16.5 mm
Width4.8 mm
MountTHT 
AC Operating Voltage320 V
DC Operating Voltage418 V
(Reverse) Breakdown Voltage510 V
(Reverse) Peak Pulse Current6000 A
Energy Absorption190 J
Power Dissipation0.6 W
VDE ApprovalYes 
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Size14 mm 
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SPECWCAP-FTXX Film Capacitors, –, –
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ApplicationAcross the mains 
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Capacitance330 nF
Safety ClassX2 
Rate of Voltage Rise260 V/µs
Dissipation Factor0.1 %
Insulation Resistance30 GΩ
Pitch12.5 mm
PackagingCarton 
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Height14 mm
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Rated Voltage310000 mV
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Length15 mm
Width8.5 mm
MountBoxed THT 
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SPECWCAP-FTXX Film Capacitors, –, –
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ApplicationAcross the mains 
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Capacitance2.2 µF
Safety ClassX2 
Rate of Voltage Rise170 V/µs
Dissipation Factor0.1 %
Insulation Resistance4.55 GΩ
Pitch22.5 mm
PackagingCarton 
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Height25 mm
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Rated Voltage310000 mV
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Length26 mm
Width15 mm
MountBoxed THT 
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SizePitch 22.5 mm 
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SPECWCAP-FTXX Film Capacitors, –, –
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ApplicationAcross the mains 
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Capacitance3.3 µF
Safety ClassX2 
Rate of Voltage Rise130 V/µs
Dissipation Factor0.1 %
Insulation Resistance3.03 GΩ
Pitch27.5 mm
PackagingCarton 
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Height29 mm
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Rated Voltage310000 mV
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Length31 mm
Width15.5 mm
MountBoxed THT 
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SizePitch 27.5 mm 
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SPECWE-FI Leaded Toroidal Line Choke, –, –
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DC Resistance0.045 Ω
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Rated Current6.1 A
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Inductance0.15 mH
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Length27.5 mm
Width13.6 mm
MountTHT 
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SPECWE-SI Leaded Toroidal Storage Choke, –, –
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Pitch1.2 mm
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Saturation Current4 A
Self Resonant Frequency25 MHz
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Diameter28.5 mm
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DC Resistance0.015 Ω
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Rated Current10.3 A
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Height12 mm
Inductance0.026 mH
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Length28.5 mm
Width14.5 mm
MountTHT 
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SPECWE-UOST Universal Offline Standard Transformers, –, –
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Saturation Current0.8 A
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Height13.5 mm
Inductance1.25 mH
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Insulation Test Voltage4200 V (AC)
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Length25.81 mm
Width16.6 mm
MountSMT 
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Input Voltage 85 - 265 V (AC)
Output Voltage 112 V
Output Current 10.55 A
Output Voltage 212 V
Output Current 20.55 A
Auxiliary Voltage14 V
Switching Frequency60-150 
Turns Ratio136 : 13 : 13 : 15 
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DC Resistance 12920 mΩ
DC Resistance 292 mΩ
DC Resistance 392 mΩ
DC Resistance 4400 mΩ
SizeEE16/8/5 
Leakage Inductance53 µH
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SPECWE-CST Current Sense Transformer, –, –
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Rated Current20 A
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Height5.33 mm
Inductance2 mH
Rated Voltage80000 mV
Insulation Test Voltage500 V (AC)
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Length7.7 mm
Width6.9 mm
MountSMT 
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Turns Ratio1:100 
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DC Resistance 10.75 mΩ
DC Resistance 25500 mΩ
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SizeEE5 
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Voltage-µSecond50 µVs
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SPECWCAP-ATG5 Aluminum Electrolytic Capacitors, –, –
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Capacitance150 µF
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Pitch3.5 mm
PackagingAmmopack 
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Endurance 2000
Ripple Current215 mA
Leakage Current52.5 µA
Dissipation Factor12 %
Diameter8 mm
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Rated Voltage35000 mV
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Length11.5 mm
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SPECWCAP-ATG5 Aluminum Electrolytic Capacitors, –, –
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Capacitance10 µF
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Pitch5 mm
PackagingAmmopack 
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Endurance 2000
Ripple Current104 mA
Leakage Current120 µA
Dissipation Factor15 %
Diameter10 mm
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Rated Voltage400000 mV
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Length14 mm
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SPECWCAP-ATET Aluminum Electrolytic Capacitors, –, –
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Capacitance47 µF
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Pitch2.5 mm
PackagingAmmopack 
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Endurance 1000
Ripple Current110 mA
Leakage Current11.75 µA
Dissipation Factor13 %
Diameter6.3 mm
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Rated Voltage25000 mV
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Length11 mm
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SPECWCAP-ATLI Aluminum Electrolytic Capacitors, –, –
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Capacitance680 µF
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Pitch7.5 mm
PackagingAmmopack 
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Endurance 5000
Ripple Current2600 mA
Leakage Current428.4 µA
Dissipation Factor8 %
Diameter16 mm
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Rated Voltage63000 mV
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Length31.5 mm
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SPECWCAP-ATUL Aluminum Electrolytic Capacitors, –, –
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Capacitance47 µF
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Pitch3.5 mm
PackagingAmmopack 
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Endurance 7000
Ripple Current360 mA
Leakage Current29.61 µA
Dissipation Factor9 %
Diameter8 mm
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Rated Voltage63000 mV
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Length11.5 mm
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SPECWCAP-PTG5 Aluminum Polymer Capacitors, –, –
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Capacitance330 µF
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Pitch5 mm
PackagingAmmopack 
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Endurance 2000
Ripple Current4900 mA
Leakage Current1650 µA
Dissipation Factor8 %
Diameter10 mm
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Rated Voltage25000 mV
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Length12.5 mm
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MountRadial THT 
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SPECWCAP-AI3H Aluminum Electrolytic Capacitors, –, –
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Capacitance220 µF
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Pitch10 mm
PackagingTray 
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Endurance 3000
Ripple Current1160 mA
Leakage Current945 µA
Dissipation Factor20 %
Diameter22 mm
ESR1210 mΩ
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Rated Voltage450000 mV
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Length50 mm
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MountSnap-In 
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Size22.0 x 50.0 
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SPECWR-TBL Series 102 - 5.00 mm Horizontal Entry Modular, –, –
Simu­lation–
Availability
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
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Pins3 
ApplicationWire Protector 
PCB/Cable/PanelPCB 
ModularityYes 
Wire Section 22 to 14 (AWG) 0.75 to 1.5 (mm²)
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Pitch5 mm
PackagingBox 
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DescriptionWR-TBL Series 102 - Wire Protector - THT 
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TypeHorizontal 
Rated Current17.5 A
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Height10 mm
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Length15 mm
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MountTHT 
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VDE Approval40022612 
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SPECWR-TBL Series 2109 - 2.54 mm Horiz. Entry, –, –
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Availability
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
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Pins2 
ApplicationRising Cage Clamp 
PCB/Cable/PanelPCB 
ModularityNo 
Wire Section 30 to 18 (AWG) 0.2 to 0.75 (mm²)
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Pitch2.54 mm
PackagingBox 
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DescriptionWR-TBL Series 2109 - Rising Cage Clamp - THT 
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TypeHorizontal 
Rated Current6 A
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Length5.48 mm
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MountTHT 
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SPECWA-SPAII Plastic Spacer Stud, metric, internal/ internal, –, –
Simu­lation–
Availability
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
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PackagingBag 
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SW6 mm
Inner ThreadM3 
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ColorBlack 
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MaterialPolyamide 
Length20 mm
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SPECWA-SPAIE Plastic Spacer Stud, metric, internal/ external, –, –
Simu­lation–
Availability
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
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PackagingBag 
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SW6 mm
Inner ThreadM3 
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Outer ThreadM3 
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ColorBlack 
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MaterialPolyamide 
Length20 mm
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SPECWR-TBL Series 1377 - Wire Protector 5.00mm pitch - Horizontal cable entry - THT, –, –
Simu­lation–
Availability
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
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Pins2 
ApplicationWire Protector 
PCB/Cable/PanelPCB 
ModularityNo 
Wire Section 12 to 30 (AWG) 0.5 to 2.5 (mm²)
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Pitch5 mm
PackagingBox 
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DescriptionWR-TBL Series 1377 - Wire Protector - THT 
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TypeHorizontal 
Rated Current24 A
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Height11.5 mm
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Length10 mm
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MountTHT 
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VDE Approval40021397 
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SPECWE-TGF Thermal Gap Filler Pad, –, –
Simu­lation
Availability
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Downloads3 files

Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
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Thermal Conductivity6 W/(m*K)
ReinforcedNo 
ColorGrey 
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Height0.5 mm
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Length200 mm
Width400 mm
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SPECWE-TORPFC Toroidal PFC Chokes, –, –
Simu­lation–
Availability
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
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Saturation Current10.5 A
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Outer Diameter60 mm
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Rated Current 220800 mA
DC Resistance0.055 Ω
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Rated Current9.8 A
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Height54.5 mm
Inductance0.51 mH
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Insulation Test Voltage1000 V (AC)
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Input Voltage 700 - 85
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SizeT43 
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