IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments UCC28064 | Demoboard PMP31179

400-W AC/DC reference design for avionics

Overview

TopologyPower Factor Correction
Input voltage96-134 V
Switching frequency0.4-0.8 kHz
Output 130 V / 13.3 A
IC revisionA

Description

This is a compact, 30-V DC, 400-W reference design for avionics applications that works with mains frequency between 400 Hz and 800 Hz. A two-phase interleaved transition mode (TM) power factor correction (PFC) based on UCC28064A is used to correct power factor and minimizes harmonic content of input current. The DC/DC is implemented using the HB-LLC stage with UCC256404. Efficiency is further improved by using synchronous rectification on the secondary side.

Features

  • Overall efficiency of > 92% at full load with 92.8% peak efficiency
  • High power factor > 0.99, meets PFC regulations and current THD for DO-160 avionics requirements
  • ZCS avoidance feature and OVP sensing feature in LLC controller improve robustness and protect systems from overcurrent, short circuit and overvoltage to ensure safety
  • Board dimensions of 218.44 mm x 102.26 mm, height = 31.75 mm

Typical applications

  • Aircraft cockpit display
  • Power conversion system (PCS)

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesPins
(pcs)
ApplicationPCB/Cable/PanelModularityTypeWire SectionCTol. CSizeOperating TemperatureQmin.DF
(%)
RISOCeramic TypeFl
(mm)
PackagingOperating TemperatureQ
(%)
Endurance
(h)
IRIPPLE
(mA)
ILeak
(µA)
Pitch
(mm)
Ø D
(mm)
IR
(A)
L
(mH)
RDC max.
(mΩ)
VR
(V (AC))
VT
(V (AC))
MaterialL
(mm)
W
(mm)
H
(mm)
MountVRMS
(V)
VDC
(V)
VBR
(V)
IPeak
(A)
Wmax
(J)
PDiss
(W)
VDE Approval Samples
691213510003SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WR-TBL Series 2135 - 5.08 mm Horizontal Entry Modular w. Rising Cage Clamp 3 Rising Cage Clamp PCB Yes Horizontal 14 to 30 (AWG) 2.08 to 0.0509 (mm²) -30 °C up to +120 °C Box -30 °C up to +120 °C 5.08 14 15.24 THT 40021366
7448031501SPEC
11 files Active i| Production is active. Expected lifetime: >10 years.WE-CMBNC Common Mode Power Line Choke Nanocrystalline 4 M -55 °C up to +125 °C 15 1 3.2 300 2100 Nanocrystalline 24 17 25 THT 40048238
820512711SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WE-VD Disk Varistor 230 VAC 10 mm -40 °C up to +85 °C -40 °C up to +105 °C 12.5 12.5 4.4 16 THT 275 350 430 2500 66 0.4 Yes
7447076SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WE-FI Leaded Toroidal Line Choke -40 °C up to +105 °C 6.1 0.15 45 27.5 13.6 THT
860080678021SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-ATLI Aluminum Electrolytic Capacitors680 µF ±20% -55 °C up to +105 °C 8 Ammopack 5000 2490 340 5 13 50 25
860160575031SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-ATLL Aluminum Electrolytic Capacitors1000 µF ±20% -55 °C up to +105 °C 12 Ammopack 6000 2136 350 5 10 35 30
885012006023SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 16 V(DC)100 pF ±5% 060310 GΩ NP0 Class I 0.4 7" Tape & Reel -55 °C up to +125 °C 1000 16 1.6 0.8 0.8
885012006051SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)10 pF ±5% 060310 GΩ NP0 Class I 0.4 7" Tape & Reel -55 °C up to +125 °C 600 50 1.6 0.8 0.8
885012006054SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)33 pF ±5% 060310 GΩ NP0 Class I 0.4 7" Tape & Reel -55 °C up to +125 °C 1000 50 1.6 0.8 0.8
885012006057SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)100 pF ±5% 060310 GΩ NP0 Class I 0.4 7" Tape & Reel -55 °C up to +125 °C 1000 50 1.6 0.8 0.8
885012006061SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)470 pF ±5% 060310 GΩ NP0 Class I 0.4 7" Tape & Reel -55 °C up to +125 °C 1000 50 1.6 0.8 0.8
885012206040SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 16 V(DC)10 nF ±10% 0603 3.510 GΩ X7R Class II 0.4 7" Tape & Reel -55 °C up to +125 °C 16 1.6 0.8 0.8
885012206069SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)47 nF ±10% 0603 3.510 GΩ X7R Class II 0.4 7" Tape & Reel -55 °C up to +125 °C 25 1.6 0.8 0.8
885012206076SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)1 µF ±10% 0603 100.5 GΩ X7R Class II 0.4 7" Tape & Reel -55 °C up to +125 °C 25 1.6 0.8 0.8
885012206082SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)680 pF ±10% 0603 2.510 GΩ X7R Class II 0.4 7" Tape & Reel -55 °C up to +125 °C 50 1.6 0.8 0.8
885012206083SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)1 nF ±10% 0603 2.510 GΩ X7R Class II 0.4 7" Tape & Reel -55 °C up to +125 °C 50 1.6 0.8 0.8
885012206095SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)100 nF ±10% 0603 35 GΩ X7R Class II 0.4 7" Tape & Reel -55 °C up to +125 °C 50 1.6 0.8 0.8
885012007048SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)3.3 pF ±0.5pF 080510 GΩ NP0 Class I 0.5 7" Tape & Reel -55 °C up to +125 °C 466 50 2 1.25 0.6
885012207078SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)1 µF ±10% 0805 50.5 GΩ X7R Class II 0.5 7" Tape & Reel -55 °C up to +125 °C 25 2 1.25 1.25
885012207079SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)2.2 µF ±10% 0805 100.05 GΩ X7R Class II 0.5 7" Tape & Reel -55 °C up to +125 °C 25 2 1.25 1.25
885012207102SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)470 nF ±10% 0805 31.1 GΩ X7R Class II 0.5 7" Tape & Reel -55 °C up to +125 °C 50 2 1.25 1.25
885012208064SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)1 µF ±10% 1206 3.50.5 GΩ X7R Class II 0.6 7" Tape & Reel -55 °C up to +125 °C 25 3.2 1.6 1.15
885012008070SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 100 V(DC)330 pF ±5% 1206 -55 °C up to +125 °C 100010 GΩ NP0 Class I 0.6 7" Tape & Reel -55 °C up to +125 °C 1000 100 3.2 1.6 0.8
885012207128SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 100 V(DC)100 nF ±10% 0805 -55 °C up to +125 °C 2.51 GΩ X7R Class II 0.5 7" Tape & Reel -55 °C up to +125 °C 100 2 1.25 1.25
885012206108SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 100 V(DC)1 nF ±10% 0603 -55 °C up to +125 °C 2.510 GΩ X7R Class II 0.4 7" Tape & Reel -55 °C up to +125 °C 100 1.6 0.8 0.8
885342006003SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSMH Mid and High Voltage100 pF ±5% 0603 -55 °C up to +125 °C 100010 GΩ NP0 Class I 0.4 7" Tape & Reel -55 °C up to +125 °C 1000 250 1.6 0.8 0.8
885342208009SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSMH Mid and High Voltage10 nF ±10% 1206 -55 °C up to +125 °C 2.510 GΩ X7R Class II 0.6 7" Tape & Reel -55 °C up to +125 °C 500 3.2 1.6 1.25
861011385023SPEC

PCN pending

Due to a pending PCN there will be a new datasheet revision issued for this order code soon. Please find the actual as well based on valid PCN date the new revision datasheet below. If you have further questions please get in contact with our sales staff.

8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-AIG8 Aluminum Electrolytic Capacitors330 µF ±20% 30.0 x 30.0 -25 °C up to +85 °C 20 Tray 2000 2050 2640 30 400 30 Snap-In
750318973SPEC
Active i| Production is active. Expected lifetime: >10 years. PFC Inductor
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesPins
(pcs)
ApplicationPCB/Cable/PanelModularityTypeWire SectionCTol. CSizeOperating TemperatureQmin.DF
(%)
RISOCeramic TypeFl
(mm)
PackagingOperating TemperatureQ
(%)
Endurance
(h)
IRIPPLE
(mA)
ILeak
(µA)
Pitch
(mm)
Ø D
(mm)
IR
(A)
L
(mH)
RDC max.
(mΩ)
VR
(V (AC))
VT
(V (AC))
MaterialL
(mm)
W
(mm)
H
(mm)
MountVRMS
(V)
VDC
(V)
VBR
(V)
IPeak
(A)
Wmax
(J)
PDiss
(W)
VDE Approval Samples