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Texas Instruments UCC21710 | Demoboard TIDA-010054
Bi-directional, dual active bridge reference design for level 3 electric vehicle charging stations
Overview
| Topology | Half-Bridge Converter symmetrical isolated |
| Input voltage | 700-800 V |
| Output 1 | 500 V / 26 A |
| IC revision | April 2024 |
Description
This reference design provides an overview on the implementation of a single-phase dual active bridge (DAB) DC/DC converter. DAB topology offers advantages like soft-switching commutations, a decreased number of devices and high efficiency. The design is beneficial where power density, cost, weight, galvanic isolation, high voltage conversion ratio and reliability are critical factors, making it ideal for EV charging stations and energy storage applications. Modularity and symmetrical structure in DAB allow for stacking converters to achieve high power throughput and facilitate a bidirectional mode of operation to support battery charging and discharging applications.
Features
Smart Gate driver UCC21710 providing integrated protection for SiC MOSFETs
TMS320F280039 controller for implementation of digital controlPrimary voltage of 700V to 800V DC, secondary voltage of 350V to 500V DC (SPS) 250V to 500V (EPS)Achieves peak efficiency of 98.7% and full load efficiency of 98%PWM switching frequency of 100kHz and reduced transformer size enabled by planar magneticsMaximum power output of 10kW
Typical applications
- DC fast charging power module
- Hybrid, electric and powertrain systems
- Power conversion system (PCS)
- DC fast charging station
More information
Products
| Order Code | Datasheet | Simulation | Downloads | Status | Product series | λDom typ. (nm) | Emitting Color | λPeak typ. (nm) | IV typ. (mcd) | VF typ. (V) | Chip Technology | 2θ50% typ. (°) | C | Tol. C | VR (V (DC)) | Size | DF (%) | RISO | Ceramic Type | L (mm) | Fl (mm) | W (mm) | H (mm) | Ti | Tl (mm) | Pins (pcs) | Z @ 100 MHz (Ω) | Zmax (Ω) | Test Condition Zmax | IR (mA) | Z @ 1 GHz (Ω) | Type | Rows | Gender | Packaging | Mount | Operating Temperature | Working Voltage (V (AC)) | Samples | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
 | 150060VS75000 | SPEC | 7 files | Active i| Production is active. Expected lifetime: >10 years. | WL-SMCW SMT Mono-color Chip LED Waterclear | 570 | Bright Green | 572 | 40 | 2 | AlInGaP | 140 | – | – | – | 0603 | – | – | – | 1.6 | – | 0.8 | 0.7 | – | – | – | – | – | – | – | – | – | – | – | Tape and Reel | SMT | -40 °C up to +85 °C | – | ||
 | 74279228260 | SPEC | 10 files | Active i| Production is active. Expected lifetime: >10 years. | WE-MPSB EMI Multilayer Power Suppression Bead | – | – | – | – | – | – | – | – | – | – | 0603 | – | – | – | 1.6 | 0.3 | 0.8 | 0.8 | – | – | – | 26 | 39 | 515 MHz | 6500 | 33 | High Current | – | – | – | SMT | -55 °C up to +125 °C | – | ||
 | 885012206095 | SPEC | 9 files | Active i| Production is active. Expected lifetime: >10 years. | WCAP-CSGP MLCCs 50 V(DC) | – | – | – | – | – | – | – | 100 nF | ±10% | 50 | 0603 | 3 | 5 GΩ | X7R Class II | 1.6 | 0.4 | 0.8 | 0.8 | – | – | – | – | – | – | – | – | – | – | – | 7" Tape & Reel | – | -55 °C up to +125 °C | – | ||
 | 61300211121 | SPEC | – | 7 files | Active i| Production is active. Expected lifetime: >10 years. | WR-PHD 2.54 mm THT Pin Header | – | – | – | – | – | – | – | – | – | – | – | – | 1000 MΩ | – | 5.08 | – | – | – | – | – | 2 | – | – | – | 3000 | – | Straight | Single | Pin Header | Bag | THT | -40 °C up to +105 °C | 250 | |
 | 618009231121 | SPEC | – | 6 files | Active i| Production is active. Expected lifetime: >10 years. | WR-DSUB 8.08 mm Female Angled PCB Connector w. Hex Screw | – | – | – | – | – | – | – | – | – | – | – | – | 5000 MΩ | – | 30.8 | – | – | – | – | – | 9 | – | – | – | 3000 | – | Angled | – | Female | Tray | – | -55 °C up to +105 °C | 125 | |
 | 74650073R | SPEC | – | 6 files | Active i| Production is active. Expected lifetime: >10 years. | WP-THRBU REDCUBE THR with internal through-hole thread | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 7 | 3 | M3 | 2.5 | 4 | – | – | – | 50000 | – | – | – | – | Tape and Reel | THR | -55 °C up to +150 °C | – |
| Order Code | Datasheet | Simulation | |
|---|---|---|---|
| 150060VS75000 | SPEC | |
| 74279228260 | SPEC | |
| 885012206095 | SPEC | |
| 61300211121 | SPEC | – |
| 618009231121 | SPEC | – |
| 74650073R | SPEC | – |
| Samples |
|---|
| Order Code | Datasheet | Simulation | Downloads | Status | Product series | λDom typ. (nm) | Emitting Color | λPeak typ. (nm) | IV typ. (mcd) | VF typ. (V) | Chip Technology | 2θ50% typ. (°) | C | Tol. C | VR (V (DC)) | Size | DF (%) | RISO | Ceramic Type | L (mm) | Fl (mm) | W (mm) | H (mm) | Ti | Tl (mm) | Pins (pcs) | Z @ 100 MHz (Ω) | Zmax (Ω) | Test Condition Zmax | IR (mA) | Z @ 1 GHz (Ω) | Type | Rows | Gender | Packaging | Mount | Operating Temperature | Working Voltage (V (AC)) | Samples |
|---|
