IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments TPS40210

Automotive 1-kW 48-V BLDC Motor Drive Reference Design

Overview

TopologyFlyback Converter
Input voltage4.5-52 V
Switching frequency35-1000 kHz
Output 19 V / 0.53 A

Description

This TI Design is a 3-Phase Brushless DC Motor Drive designed to operate in 48-V automotive applications. The board is designed to drive motors in the 1-kW range and can handle currents up to 30- A. The design includes analog circuits working in conjunction with a C2000 LaunchPad™ to spin a 3- Phase BLDC motor without the need for position feedback from Hall Effect sensors or quadrature encoder.

Features

  • Speed Control of 3-Phase Brushless DC (BLDC) Motors With no Position Sensors Needed
  • Phase Voltage and Current Sensing Scaled and Filtered Feedback for Control of 3-Phase Power
  • Operates Over Wide Range of Voltages From 48-V Battery System
  • Protection Against Overvoltage, Undervoltage, Overtemperature, Overcurrent, and Transient Faults
  • Reverse Polarity Protection on 12-V Battery
  • Isolated CAN Interface Connects to Automotive Networks on 12-V Battery System
  • Critical Components Fit in a 5-inch Diameter Circular PCB
  • Components Selected for Automotive Temperature and Quality
  • Test Points Provide Easy Access to Key Motor Signals

Typical applications

  • Water Pump, eTurbo, Radiator Fan, HVAC Blower, Oil Pump

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
λDom typ.(nm)
Emitting Color
λPeak typ.(nm)
IV typ.(mcd)
VF typ.(V)
Chip Technology
50% typ.(°)
L(µH)
IRP,40K(A)
ISAT,10%(A)
ISAT,30%(A)
RDC(mΩ)
fres(MHz)
Material
Pins
Type
Mount
L(mm)
H(mm)
IR(A)
Working Voltage(V (AC))
Operating Temperature
Samples
WL-SMCW SMT Mono-color Chip LED Waterclear, 570 nm, Bright Green
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]570 nm
Emitting ColorBright Green 
Peak Wavelength [typ.]572 nm
Luminous Intensity [typ.]40 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
MountSMT 
Length1.6 mm
Height0.7 mm
Operating Temperature -40 °C up to +85 °C
WE-HCI SMT Flat Wire High Current Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Inductance4.7 µH
Performance Rated Current7.8 A
Saturation Current @ 10%2.5 A
Saturation Current @ 30%7 A
DC Resistance19.5 mΩ
Self Resonant Frequency33 MHz
MaterialSuperflux 
Pins
MountSMT 
Length7 mm
Height3.8 mm
Operating Temperature -40 °C up to +150 °C
WR-PHD Pin Header - Single, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Pins
TypeStraight 
MountTHT 
Length5.08 mm
Rated Current3 A
Working Voltage250 V (AC)
Operating Temperature -40 °C up to +105 °C
WR-PHD Pin Header - Single, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Pins
TypeStraight 
MountTHT 
Length7.62 mm
Rated Current3 A
Working Voltage250 V (AC)
Operating Temperature -40 °C up to +105 °C