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Texas Instruments TMS320F280049C | Demoboard PMP40988 REV E1
Variable-frequency, ZVS, 5-kW, GaN-based, two-phase totem-pole PFC reference design
Overview
| Topology | Power Factor Correction |
| Input voltage | 120-277 V |
| Output 1 | 400 V / 12.5 A |
Description
This reference design is a high-density and high-efficiency 5-kW totem-pole power factor correction (PFC) design. The design uses a two-phase totem-pole PFC operating with variable frequency and zero voltage switching (ZVS). The control uses a new topology and improved triangular current mode (iTCM) to achieve both small size and high efficiency. The design uses a high performance processing core inside a TMS320F280049C microcontroller to maintain efficiency over a wide operating range. The PFC operates with variable frequency between 100 kHz and 800 kHz. A peak system efficiency of 99% was achieved with an open-frame power density of 120 W/in3.
Features
- 99% efficient
- 120 W/in3 power density
- 5-kW and 20-ms hold up
- 180 W/in3 power density without hold up
- Phase shedding
Typical applications
- EV charging station power module
- Merchant network & server PSU, Merchant telecom rectifiers
- Medium/short range radar
- Solar power optimizer
- DC-input BLDC motor drive, Industrial AC-DC
- Energy storage power conversion system (PCS)
More information
Products
| Order Code | Datasheet | Simulation | Downloads | Status | Product series | Pins (pcs) | Application | PCB/Cable/Panel | Modularity | Type | Wire Section | C | VR (V (AC)) | Safety Class | dV/dt (V/µs) | DF @ 1 kHz (%) | RISO | Pitch (mm) | L (mm) | W (mm) | H (mm) | Packaging | Tol. C | Size | Operating Temperature | Q (%) | Ceramic Type | Fl (mm) | L (µH) | IRP,40K (A) | ISAT,30% (A) | RDC typ. (mΩ) | fres (MHz) | VOP (V) | Mount | VIN | VOut1 (V (DC)) | IOut1 (A) | Type of Insulation | fswitch (kHz) | ∫Udt (Vµs) | NPRI : NSEC | VT (V (AC)) | Samples | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
 | 74438336100 | SPEC | 10 files | Active i| Production is active. Expected lifetime: >10 years. | WE-MAPI SMT Power Inductor | 2 | – | – | – | – | – | – | – | – | – | – | – | – | 3 | 3 | 2 | – | – | 3020 | -40 °C up to +125 °C | – | – | – | 10 | 1.65 | 3 | 280 | 18 | 80 | SMT | – | – | – | – | – | – | – | – | ||
 | 691214110002 | SPEC | – | 7 files | Active i| Production is active. Expected lifetime: >10 years. | WR-TBL Series 2141 - 3.50 mm Horiz. Entry Modular | 2 | Rising Cage Clamp | PCB | Yes | Horizontal | 24 to 16 (AWG) 0.2 to 1 (mm²) | – | – | – | – | – | – | 3.5 | 7.05 | – | – | Box | – | – | -40 °C up to +105 °C | – | – | – | – | – | – | – | – | – | THT | – | – | – | – | – | – | – | – | |
 | 890334025034 | SPEC | 9 files | Active i| Production is active. Expected lifetime: >10 years. | WCAP-FTXX Film Capacitors | – | Across the mains | – | – | – | – | 330 nF | 310 | X2 | 260 | 0.1 | 30 GΩ | 15 | 18 | 8.5 | 14.5 | Bulk | ±10% | Pitch 15 mm | -40 °C up to +105 °C | – | – | – | – | – | – | – | – | – | Boxed THT | – | – | – | – | – | – | – | – | ||
| 890334026034 | SPEC | 9 files | Active i| Production is active. Expected lifetime: >10 years. | WCAP-FTXX Film Capacitors | – | Across the mains | – | – | – | – | 2.2 µF | 310 | X2 | 170 | 0.1 | 4.55 GΩ | 22.5 | 26 | 15 | 25 | Bulk | ±10% | Pitch 22.5 mm | -40 °C up to +105 °C | – | – | – | – | – | – | – | – | – | Boxed THT | – | – | – | – | – | – | – | – | ||
 | 885012005055 | SPEC | 9 files | Active i| Production is active. Expected lifetime: >10 years. | WCAP-CSGP MLCCs 50 V(DC) | – | – | – | – | – | – | 10 pF | 50 | – | – | – | 10 GΩ | – | 1 | 0.5 | 0.5 | 7" Tape & Reel | ±5% | 0402 | -55 °C up to +125 °C | 600 | NP0 Class I | 0.25 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | ||
 | 760390014 | SPEC | – | 7 files | Active i| Production is active. Expected lifetime: >10 years. | WE-PPTI Push-Pull Transformers | – | – | – | – | – | – | – | – | – | – | – | – | – | 6.73 | 10.2 | 4.19 | Tape and Reel | – | 1006 | -40 °C up to +125 °C | – | – | – | 475 | – | – | – | – | – | SMT | 5 V (DC) | 5 | 0.6 | Functional | 300 - 620 | 11 | 1:1.3 | 2500 |
| Order Code | Datasheet | Simulation | |
|---|---|---|---|
| 74438336100 | SPEC | |
| 691214110002 | SPEC | – |
| 890334025034 | SPEC | |
| 890334026034 | SPEC | |
| 885012005055 | SPEC | |
| 760390014 | SPEC | – |
| Samples |
|---|
| Order Code | Datasheet | Simulation | Downloads | Status | Product series | Pins (pcs) | Application | PCB/Cable/Panel | Modularity | Type | Wire Section | C | VR (V (AC)) | Safety Class | dV/dt (V/µs) | DF @ 1 kHz (%) | RISO | Pitch (mm) | L (mm) | W (mm) | H (mm) | Packaging | Tol. C | Size | Operating Temperature | Q (%) | Ceramic Type | Fl (mm) | L (µH) | IRP,40K (A) | ISAT,30% (A) | RDC typ. (mΩ) | fres (MHz) | VOP (V) | Mount | VIN | VOut1 (V (DC)) | IOut1 (A) | Type of Insulation | fswitch (kHz) | ∫Udt (Vµs) | NPRI : NSEC | VT (V (AC)) | Samples |
|---|
