IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments LM5180-Q1 | Demoboard LM5180EVM-S05

LM5180-Q1 65-VIN no-opto flyback converter with 100-V, 1.5-A integrated MOSFET

Overview

TopologyFlyback Converter
Input voltage10-65 V
Switching frequency12-350 kHz
Output 124 V / 0.5 A
IC revisionD

Description

The LM5180-Q1 is a primary-side regulated (PSR) flyback converter with high efficiency over a wide input voltage range of 4.5 V to 65 V. The isolated output voltage is sampled from the primary-side flyback voltage, eliminating the need for an optocoupler, voltage reference, or third winding from the transformer for output voltage regulation. The high level of integration results in a simple, reliable and high-density design with only one component crossing the isolation barrier. Boundary conduction mode (BCM) switching enables a compact magnetic solution and better than ±1.5% load and line regulation performance. An integrated 100-V power MOSFET provides output power up to 7 W with enhanced headroom for line transients.The LM5180-Q1 converter simplifies implementation of isolated DC/DC supplies with optional features to optimize performance for the target end equipment. The output voltage is set by one resistor, while an optional resistor improves output voltage accuracy by negating the thermal coefficient of the flyback diode voltage drop. Additional features include an internally-fixed or externally-programmable soft start, optional bias supply connection for higher efficiency, precision enable input with hysteresis for adjustable line UVLO, hiccup-mode overload protection, and thermal shutdown protection with automatic recovery.The LM5180-Q1 is qualified to automotive AEC-Q100 grade 1 and is available in 8-pin WSON package with 0.8-mm pin pitch and wettable flanks.

Features

  • AEC-Q100-qualified for automotive applications
  • Device temperature grade 1: –40°C to 125°C ambient temperature range
  • Designed for reliable and rugged applications
  • Wide input voltage range of 4.5 V to 65 V
  • Robust solution with only one component crossing the isolation barrier
  • ±1.5% total output regulation accuracy
  • Optional VOUT temperature compensation
  • 6-ms internal or programmable soft start
  • Input UVLO and thermal shutdown protection
  • Hiccup-mode overcurrent fault protection
  • –40°C to +150°C junction temperature range
  • Integration reduces solution size and cost
  • Integrated 100-V, 0.4-Ω power MOSFET
  • No opto-coupler or transformer auxiliary winding required for VOUT regulation
  • Low EMI operation to meet CISPR 25
  • High efficiency PSR flyback operation
  • Quasi-resonant switching in boundary conduction mode (BCM) at heavy load
  • External bias option for improved efficiency
  • Single- and multi-output implementations

Typical applications

  • Automotive power train systems, Isolated bias power rails
  • Automotive body electronics

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
Tol. C
VR(V (DC))
Size
Operating Temperature
DF(%)
RISO
Ceramic Type
L(mm)
W(mm)
H(mm)
Fl(mm)
Packaging
L(µH)
IR(mA)
ISAT(A)
fres(MHz)
Mount
VIN
VOut1(V)
IOut1(A)
n
IR(mA)
RDC max.(Ω)
LS(nH)
VT(V (AC))
Z @ 100 MHz(Ω)
Zmax(Ω)
Test Condition Zmax
IR 2(mA)
RDC max.(Ω)
Type
Samples
WCAP-CSGP MLCCs 6.3 V(DC), 100 µF, ±20%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance100 µF
Capacitance±20% 
Rated Voltage6.3 V (DC)
Size1210 
Operating Temperature -55 °C up to +85 °C
Dissipation Factor10 %
Insulation Resistance0.001 GΩ
Ceramic TypeX5R Class II 
Length3.2 mm
Width2.5 mm
Height2.5 mm
Pad Dimension0.6 mm
Packaging7" Tape & Reel 
WE-CBF SMT EMI Suppression Ferrite Bead, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Size0805 
Operating Temperature -55 °C up to +125 °C
Length2 mm
Width1.2 mm
Height0.9 mm
Pad Dimension0.5 mm
Rated Current4500 mA
MountSMT 
Rated Current6000 mA
DC Resistance [1]0.008 Ω
Impedance @ 100 MHz22 Ω
Maximum Impedance40 Ω
Maximum Impedance1000 MHz 
Rated Current 26000 mA
DC Resistance0.008 Ω
TypeHigh Current 
WE-TPC SMT Tiny Power Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Size4818 
Operating Temperature -40 °C up to +125 °C
Length4.8 mm
Width4.8 mm
Height1.8 mm
Inductance10 µH
Rated Current1300 mA
Saturation Current1 A
Self Resonant Frequency45 MHz
MountSMT 
DC Resistance0.15 Ω
WE-FLYTI Flyback Transformers, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
SizeEP7 
Operating Temperature -40 °C up to +125 °C
Length9.78 mm
Width9.5 mm
Height10.54 mm
PackagingTape and Reel 
Inductance30 µH
Saturation Current2.6 A
MountSMT 
Input Voltage 12 - 70 V (DC)
Output Voltage 15 V
Output Current 11 A
Turns Ratio3:1 
Leakage Inductance900 nH
Insulation Test Voltage625 V (AC)