IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments LM25184 | Demoboard LM25184EVM-S12

42-VIN PSR flyback converter with 65-V, 4.1-A integrated power MOSFET

Overview

TopologyFlyback Converter
Input voltage6-42 V
Output 112.3 V / 0.8 A
IC revisionA

Description

The LM25184 is a primary-side regulated (PSR) flyback converter with high efficiency over a wide input voltage range of 4.5 V to 42 V. The isolated output voltage is sampled from the primary-side flyback voltage. The high level of integration results in a simple, reliable, and high-density design with only one component crossing the isolation barrier. Boundary conduction mode (BCM) switching enables a compact magnetic solution and better than ±1.5% load and line regulation performance. An integrated 65-V power MOSFET provides output power up to 15 W with enhanced headroom for line transients.The LM25184 simplifies the implementation of isolated DC/DC supplies with optional features to optimize performance for the target end equipment. The output voltage is set by one resistor, while an optional resistor improves output voltage accuracy by negating the thermal coefficient of the flyback diode voltage drop. Additional features include an internally-fixed or externally-programmable soft-start, precision enable input with hysteresis for adjustable line UVLO, hiccup-mode overload protection, and thermal shutdown protection with automatic recovery.The LM25184 flyback converter is available in a 8-pin, 4-mm × 4-mm, thermally-enhanced WSON package with 0.8-mm pin pitch.

Features

  • Functional Safety-Capable
  • Documentation available to aid functional safety system design
  • Designed for reliable and rugged applications
  • Wide input voltage range of 4.5 V to 42 V with operation down to 3.5 V after start-up
  • Robust solution with only one component crossing the isolation barrier
  • ±1.5% total output regulation accuracy
  • Optional VOUT temperature compensation
  • –40°C to +150°C junction temperature range
  • Integration reduces solution size and cost
  • Integrated 65-V, 0.11-Ω power MOSFET
  • No optocoupler or transformer auxiliary winding required for VOUT regulation
  • Internal loop compensation
  • High-efficiency PSR flyback operation
  • Quasi-resonant MOSFET turnoff in BCM
  • External bias option for improved efficiency
  • Single- and multi-output implementations
  • Ultra-low conducted and radiated EMI signatures
  • Soft switching avoids diode reverse recovery
  • Optimized for CISPR 32 EMI requirements
  • Create a custom flyback regulator design using WEBENCH Power Designer

Typical applications

  • Automotive powertrain systems / Traction inverter and motor drives: IGBT and SiC gate drive supplies / Isolated bias power railsIsolated field transmitters and field actuators
  • Sub-AM band automotive body electronics

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
L(µH)
IRP,40K(A)
ISAT,30%(A)
RDC typ.(mΩ)
fres(MHz)
VOP(V)
Mount
VIN
VOut1(V)
IOut1(A)
n
IR(mA)
ISAT(A)
RDC max.(Ω)
LS(nH)
VT(V (DC))
Size
Z @ 100 MHz(Ω)
Zmax(Ω)
Test Condition Zmax
IR 2(mA)
RDC max.(mΩ)
Type
Samples
WE-MAPI SMT Power Inductor, 4.7 µH, 5.1 A
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Inductance4.7 µH
Performance Rated Current5.1 A
Saturation Current @ 30%8.2 A
DC Resistance39.9 mΩ
Self Resonant Frequency24 MHz
Operating Voltage80 V
MountSMT 
Saturation Current6.4 A
Size4030 
DC Resistance44 mΩ
WE-FLYTI Flyback Transformers, 7 µH, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Inductance7 µH
MountSMT 
Input Voltage 15 - 42 V (DC)
Output Voltage 112 V
Output Current 11 A
Turns Ratio1:1 
Saturation Current6.4 A
Leakage Inductance250 nH
Insulation Test Voltage1500 V (DC)
SizeEP7 
WE-CBF SMT EMI Suppression Ferrite Bead, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
MountSMT 
Rated Current6000 mA
DC Resistance [1]0.008 Ω
Size0805 
Impedance @ 100 MHz22 Ω
Maximum Impedance40 Ω
Maximum Impedance1000 MHz 
Rated Current 26000 mA
DC Resistance8 mΩ
TypeHigh Current