IC manufacturers STMicroelectronics

IC manufacturers (103)

STMicroelectronics STS6NF20V | Demoboard STEVAL-TTPPFC01 AN5964

99.3% efficiency, 2 kW, 3-channel interleaved totem pole PFC with resonant ZVS digital control

Overview

TopologyPower Factor Correction
Input voltage90-253 V
Output 1390 V
IC revision2.0

Description

Nowadays, in PFC for servers and telecom (for example, PSU for 5G base stations, grid connected smart systems) theachievement of an efficiency >99% is becoming mandatory. The demand for very high efficiency has a strong impact ontopologies, design parameters, materials, and control strategies.The STEVAL-TTPPFC01 offers a very high flat efficiency PFC solution in a full digital three-channel interleaved totem poletopology. A conversion efficiency of 99.3% is obtained using ST MDmesh DM6 superjunction power MOSFETs, as well as avery high power factor and low THDi. The PFC operates in the zero voltage switching (ZVS) resonant mode with hysteresiscurrent control, which is fully implemented in the STM32G474QE microcontroller, thanks to the integrated DACs, fast comparators, and high-resolution timer peripheral HRTIM, to ensure a high dynamic and precise cycle-by-cycle current control.The STEVAL-TTPPFC01 evaluation kit is a modular solution, which consists of a power board, which contains all the mainpassive devices and all the daughter boards plug connectors; a control board, which embeds the STM32G474QE microcontroller; an auxiliary power supply board, which generates all the voltages for driving, sensing, MCU, etc.; three high frequency half-bridge boards; a low-frequency half-bridge board.

Features

  • Bridgeless topology: the large input bridge losses of conventional PFCs (diode forward voltage losses) are dramatically reduced thanks to the use of active switches for the mains rectification function (Rds (on) losses in a MOSFET).
  • Interleaved architecture: thanks to the phase shedding (enabling/disabling the parallel channels basing on the load requirement) the light load efficiency is improved and a flat efficiency over the whole load range is obtained. Moreover, the superposition of the inductor currents of each boost cell results in a smooth mains current waveform (EMI filter and inductors volume reduction) and output capacitor loss reduction (lower equivalent inductor current ripple).
  • Zero voltage switching (ZVS) resonant technique: eliminates the turn-on losses of the power switches over the full mains period to further improve converter efficiency

Typical applications

  • Power Supply and converters

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
Tol. C
Size
Operating Temperature
Safety Class
VIMP(V (DC))
DF(%)
RISO
Ceramic Type
Packaging
VR 2(V (DC))
dV/dt(V/µs)
DF @ 1 kHz(%)
Pitch(mm)
Q(%)
Z @ 100 MHz(Ω)
IR(A)
RDC max.(mΩ)
Z @ 25 MHz(Ω)
Fl(mm)
L(mm)
W(mm)
H(mm)
L(mH)
VR(V (DC))
VT(V (AC))
Material
Mount
Samples
WCAP-CSGP MLCCs 50 V(DC), 10 pF, ±5%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance10 pF
Capacitance±5% 
Size0603 
Operating Temperature -55 °C up to +125 °C
Insulation Resistance10 GΩ
Ceramic TypeNP0 Class I 
Packaging7" Tape & Reel 
Q-Factor600 %
Pad Dimension0.4 mm
Length1.6 mm
Width0.8 mm
Height0.8 mm
Rated Voltage50 V (DC)
WCAP-CSGP MLCCs 50 V(DC), 100 pF, ±5%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance100 pF
Capacitance±5% 
Size0603 
Operating Temperature -55 °C up to +125 °C
Insulation Resistance10 GΩ
Ceramic TypeNP0 Class I 
Packaging7" Tape & Reel 
Q-Factor1000 %
Pad Dimension0.4 mm
Length1.6 mm
Width0.8 mm
Height0.8 mm
Rated Voltage50 V (DC)
WCAP-CSGP MLCCs 25 V(DC), 1 nF, ±5%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1 nF
Capacitance±5% 
Size0603 
Operating Temperature -55 °C up to +125 °C
Insulation Resistance10 GΩ
Ceramic TypeNP0 Class I 
Packaging7" Tape & Reel 
Q-Factor1000 %
Pad Dimension0.4 mm
Length1.6 mm
Width0.8 mm
Height0.8 mm
Rated Voltage25 V (DC)
WCAP-CSGP MLCCs 25 V(DC), 2.2 nF, ±10%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance2.2 nF
Capacitance±10% 
Size0603 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor3.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Packaging7" Tape & Reel 
Pad Dimension0.4 mm
Length1.6 mm
Width0.8 mm
Height0.8 mm
Rated Voltage25 V (DC)
WCAP-CSSA Interference Suppression, 2.2 nF, ±10%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance2.2 nF
Capacitance±10% 
Size2211 
Operating Temperature -55 °C up to +125 °C
Safety ClassX1 / Y2 
Impulse Voltage5000 V (DC)
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Packaging7" Tape & Reel 
Rated Voltage 23000 V (DC)
Pad Dimension0.6 mm
Length5.7 mm
Width2.8 mm
Height2.5 mm
Rated Voltage250 V (DC)
MountSMT-Chip 
WCAP-CSGP MLCCs 25 V(DC), 10 nF, ±10%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance10 nF
Capacitance±10% 
Size0603 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor3.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Packaging7" Tape & Reel 
Pad Dimension0.4 mm
Length1.6 mm
Width0.8 mm
Height0.8 mm
Rated Voltage25 V (DC)
WCAP-CSGP MLCCs 25 V(DC), 100 nF, ±10%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance100 nF
Capacitance±10% 
Size0603 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor3.5 %
Insulation Resistance5 GΩ
Ceramic TypeX7R Class II 
Packaging7" Tape & Reel 
Pad Dimension0.4 mm
Length1.6 mm
Width0.8 mm
Height0.8 mm
Rated Voltage25 V (DC)
WCAP-FTX2 Film Capacitors, 470 nF, ±10%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance470 nF
Capacitance±10% 
SizePitch 12.5 mm 
Operating Temperature -40 °C up to +105 °C
Safety ClassX2 
Insulation Resistance21.28 GΩ
PackagingBulk 
Rated Voltage 2630 V (DC)
Rate of Voltage Rise280 V/µs
Dissipation Factor0.1 %
Pitch12.5 mm
Length15 mm
Width10 mm
Height16 mm
Rated Voltage275 V (DC)
MountBoxed THT 
WCAP-CSGP MLCCs 16 V(DC), 1 µF, ±10%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1 µF
Capacitance±10% 
Size0603 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor10 %
Insulation Resistance0.1 GΩ
Ceramic TypeX7R Class II 
Packaging7" Tape & Reel 
Pad Dimension0.4 mm
Length1.6 mm
Width0.8 mm
Height0.8 mm
Rated Voltage16 V (DC)
WCAP-FTBP Film Capacitors, 1 µF, ±5%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1 µF
Capacitance±5% 
SizePitch 15 mm 
Operating Temperature -40 °C up to +105 °C
Insulation Resistance10 GΩ
PackagingCarton 
Rate of Voltage Rise85 V/µs
Dissipation Factor0.1 %
Pitch15 mm
Length18 mm
Width7 mm
Height13 mm
Rated Voltage250 V (DC)
WCAP-FTX2 Film Capacitors, 3.3 µF, ±10%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance3.3 µF
Capacitance±10% 
SizePitch 27.5 mm 
Operating Temperature -40 °C up to +105 °C
Safety ClassX2 
Insulation Resistance3.03 GΩ
PackagingBulk 
Rated Voltage 2630 V (DC)
Rate of Voltage Rise130 V/µs
Dissipation Factor0.1 %
Pitch27.5 mm
Length31 mm
Width15.5 mm
Height29 mm
Rated Voltage275 V (DC)
MountBoxed THT 
WCAP-CSGP MLCCs 16 V(DC), 10 µF, ±20%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance10 µF
Capacitance±20% 
Size0805 
Operating Temperature -55 °C up to +85 °C
Dissipation Factor10 %
Insulation Resistance0.01 GΩ
Ceramic TypeX5R Class II 
Packaging7" Tape & Reel 
Pad Dimension0.5 mm
Length2 mm
Width1.25 mm
Height1.25 mm
Rated Voltage16 V (DC)
WE-SUKW SMT EMI Suppression 5-Hole Ferrite Bead, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Operating Temperature -55 °C up to +125 °C
Impedance @ 100 MHz580 Ω
Rated Current8.5 A
DC Resistance12 mΩ
Impedance @ 25 MHz425 Ω
Pad Dimension2 mm
Length11 mm
Width5 mm
Height4.65 mm
Material5 W 700 
MountSMT 
WE-CMBNC Common Mode Power Line Choke Nanocrystalline, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
SizeXL 
Operating Temperature -55 °C up to +125 °C
Rated Current18 A
DC Resistance4.2 mΩ
Length36 mm
Width23 mm
Height34 mm
Inductance4.5 mH
Rated Voltage300 V (DC)
Insulation Test Voltage2100 V (AC)
MaterialNanocrystalline 
MountTHT 
WE-CMB NiZn Common Mode Power Line Choke, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Size
Operating Temperature -40 °C up to +125 °C
Rated Current10 A
DC Resistance3 mΩ
Length18.5 mm
Width14.5 mm
Height22 mm
Inductance0.016 mH
Rated Voltage250 V (DC)
Insulation Test Voltage1500 V (AC)
MaterialNiZn 
MountTHT