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Qorvo ACT5101 | Demoboard ACT5101-101-REF01 USB PD3.0+PPS Reference Design

EZ-PD™ CCG3PA USB-C PPS 39W Dual Port Car Charger (Power Adapter) Reference Design

Overview

TopologyBuck-Boost Converter
Input voltage8-23 V
Switching frequency125-1000 kHz
Output 120 V / 3 A
IC revision1.0

Description

This document describes the characteristics and operation of the active-semi ACT5101-101-REF01 reference design. This design features a 39W car charger reference design with a 27W USB-C output and a 12W USB-A output. The document provides setup and operation instructions, schematic, layout, BOM, and test data. This Reference Design demonstrates the ACT5101QI101 power management IC plus Cypress CYPD1275-24LQXQT USB PD3.0controller.This reference design is a good starting point for designs requiring slight variations from the base design. The base design is suitable as-is for many different power profiles. The “Certifications” paragraph in this User’s Guide shows the design’s existing certifications. Many derivative requirements are easily achievable with only firmware modifications to the Cypress controller. This design has been certified for 45W on the USB-C output.This design is a joint design with active-semi and Cypress. Cypress provides additional documentation on their website here: http://www.cypress.com/documentation/reference-designs/ez-pd-ccg3pa-usb-c-pps-39wdual-port-car-charger-power-adapter。This Reference Design features a 2-output car charger application. Three major components in the design are active-semi’s ACT5101 Integrated Buck-Boost Converter, active-semi’s ACT4527 Integrated Buck Converter, and Cypress’ CCG3PA (CYPD3175-24LQXQ) USB PD controller. The CCG3PA communicates with the downstream device to negotiate required power levels. It then communicates with the ACT5101 and ACT4527 to program them to meet the required power levels.- Input Voltage = 4V to 22V- USB-C Output up to 45W- USB-A Output up to 27W

Features

  • Buck-Boost Converter with 4 Integrated Switches
  • Wide VIN Range: 3.9V to 23V (No Dead Zone)
  • Wide VOUT Range: 3.0V to 23V
  • Supports QC3.0 / USB PD + PPS output levels and transition times
  • Programmable Frequency: 125KHz, 250KHz, 500kHz, and 1MHz
  • 2V ~ 5V/100mA Programmable Output LDO
  • Precision 0.5% Voltage Reference
  • +/-4% Output Constant Current Regulation
  • Programmable Output Voltage and Currents via both IC pins and I2C
  • Programmable Soft-Start
  • Programmable Safety Timer
  • Cycle-by-Cycle Current Limit
  • Built in ADC for Temperature, Input and Output Voltage and Current monitoring
  • Thermal Regulation and Protection
  • 25mΩ FET from VIN to SW1
  • 25mΩ FET from SW2 to VOUT
  • 35mΩ FET from SW1 to PGND
  • 35mΩ FET from SW2 to PGND
  • Thermally Enhanced 32-Lead 4mx4mm QFN

Typical applications

  • Car Charger / Automotive Power Systems
  • Solid-State Lighting
  • Solar Powered Devices
  • 24V Industrial Applications
  • Multiple Power Source Supplies / DC UPS
  • Power Bank

More information

Products

Order Code Data­sheet Downloads Product seriesApplicationInterface TypeMountIR 1
(A)
Working Voltage
(V (AC))
CVR
(V (DC))
Endurance
(h)
Operating TemperatureIRIPPLE
(mA)
ILeak
(µA)
DF
(%)
Pitch
(mm)
Ø D
(mm)
L
(mm)
Technical ReferenceZ
(Ω)
Tol. CSizeRISOCeramic TypeW
(mm)
H
(mm)
RDC
(mΩ)
L
(µH)
ISAT
(A)
fres
(MHz)
PinsRowsGenderTypeIR
(A)
Packaging Samples
62900416021
STE 3D ALT EAG IGS CADWR-COM USB 2.0 SMT Type A Horizontal USB 2.0 Type A SMT 1.5 30 -40 °C up to +105 °C1000 MΩ 4 Receptacle Horizontal 1.5 Tray
860010373010
STE ALT EAG CAD LTS PSP CADWCAP-ATG8 Aluminum Electrolytic Capacitors220 µF 16 2000 -40 °C up to +85 °C 308 35.2 16 2.5 6.3 11 ATBD110221M016DSPA4B000 ±20%
860010473007
STE ALT EAG CAD LTS PSP CADWCAP-ATG8 Aluminum Electrolytic Capacitors100 µF 25 2000 -40 °C up to +85 °C 209 25 14 2.5 6.3 11 ATBD110101M025DSPA4B000 ±20%
860010473011
STE ALT EAG CAD LTS PSP CADWCAP-ATG8 Aluminum Electrolytic Capacitors220 µF 25 2000 -40 °C up to +85 °C 310 55 14 2.5 6.3 11 ATBD110221M025DSPA4B000 ±20%
865080445010
STE ALT EAG CAD LTS PSP CADWCAP-ASLI Aluminum Electrolytic Capacitors100 µF 25 2000 -55 °C up to +105 °C 290 25 14 6.3 7.7 ASED077101M025DVCTCB000 0.38 ±20%1 MΩ
885012206020
STE ALT EAG CAD LTS PSP CADWCAP-CSGP MLCCs 10 V(DC)100 nF 10 5 1.6 X7R0603104K010DFCT10000 ±10% 0603 X7R Class II 0.8 0.8
885012206026
STE ALT EAG CAD LTS PSP CADWCAP-CSGP MLCCs 10 V(DC)1 µF 10 10 1.6 X7R0603105K010DFCT10000 ±10% 0603 X7R Class II 0.8 0.8
885012206061
STE ALT EAG CAD LTS PSP CADWCAP-CSGP MLCCs 25 V(DC)2.2 nF 25 3.5 1.6 X7R0603222K025DFCT10000 ±10% 0603 X7R Class II 0.8 0.8
885012206067
STE ALT EAG CAD LTS PSP CADWCAP-CSGP MLCCs 25 V(DC)22 nF 25 3.5 1.6 X7R0603223K025DFCT10000 ±10% 0603 X7R Class II 0.8 0.8
885012206069
STE ALT EAG CAD LTS PSP CADWCAP-CSGP MLCCs 25 V(DC)47 nF 25 3.5 1.6 X7R0603473K025DFCT10000 ±10% 0603 X7R Class II 0.8 0.8
885012207079
STE ALT EAG CAD LTS PSP CADWCAP-CSGP MLCCs 25 V(DC)2.2 µF 25 10 2 X7R0805225K025DFCT10000 ±10% 0805 X7R Class II 1.25 1.25
61300511121
IGE STE 3D ALT EAG CADWR-PHD 2.54 mm THT Pin Header THT 250 2.54 12.71000 MΩ 5 Single Pin Header Straight 3 Bag
74439346100
STE ALT EAG CAD LTS PSP SPE IGS CADWE-XHMI SMT Power Inductor SMT -40 °C up to +125 °C 6.65 6060 6.45 5.8 26.5 10 7.6 16 2 5
Samples
Order Code Data­sheet Downloads Product seriesApplicationInterface TypeMountIR 1
(A)
Working Voltage
(V (AC))
CVR
(V (DC))
Endurance
(h)
Operating TemperatureIRIPPLE
(mA)
ILeak
(µA)
DF
(%)
Pitch
(mm)
Ø D
(mm)
L
(mm)
Technical ReferenceZ
(Ω)
Tol. CSizeRISOCeramic TypeW
(mm)
H
(mm)
RDC
(mΩ)
L
(µH)
ISAT
(A)
fres
(MHz)
PinsRowsGenderTypeIR
(A)
Packaging Samples