IC manufacturers NXP

IC manufacturers (103)

NXP SSL4120

Resonant power supply controller IC with PFC for LED lighting

Overview

TopologyPower Factor Correction
Input voltage90-300 V
Switching frequency300-460 kHz
Output 148 V / 1.9 A
Output 260 V / 1.5 A
IC revision2..1

Description

The SSL4120 integrates a Power Factor Corrector (PFC) controller and a controller for a Half-Bridge resonant Converter (HBC) in a multi-chip IC. It provides the drive function for the discrete MOSFET in an up-converter and for the two discrete power MOSFETs in a resonant half-bridge configuration.Efficient PFC operation is achieved by implementing functions for Quasi-Resonant (QR) operation at high-power levels and QR with valley skipping at lower power levels.OverCurrent Protection (OCP), OverVoltage Protection (OVP) and demagnetization sensing ensure safe operation under all conditionsThe HBC module is a high-voltage controller for a zero-voltage switching LLC resonant converter. It contains a high-voltage level shift circuit and several protection circuits including OCP, open-loop protection, capacitive mode protection and a general purpose latched protection input.The high-voltage chip is fabricated using a proprietary high-voltage Bipolar-CMOS-DMOS power logic process enabling efficient direct start-up from the rectified universal mains voltage. The low-voltage Silicon-On-Insulator (SOI) chip is used for accurate, high-speed protection functions and control.The SSL4120 controlled PFC circuit and resonant converter topology is very flexible. It can be used for a broad range of applications over a wide mains voltage range.Combining PFC and HBC controllers in a single IC makes the SSL4120 ideal for controlling compact power supplies in lighting applications, such as LED drivers.Using the SSL4120, highly efficient and reliable power supplies providing over 100 W can be designed easily which use the minimum of external components.Remark: Unless otherwise stated, all values are typical.

Features

  • Integrated PFC and HBC controllers
  • Universal mains supply operation from 85 V to 305 V (AC)
  • High level of integration resulting in a low external component count and a cost
  • effective design
  • Enable input to enable only the PFC or both the PFC and HBC controllers
  • On-chip high-voltage start-up source
  • Stand-alone operation or IC supplied from external DC source
  • 2.2 PFC controller features
  • Boundary mode operation with on-time control
  • Valley/zero-voltage switching for minimum switching losses
  • Frequency limiting to reduce switching losses
  • Accurate boost voltage regulation
  • Burst mode switching with soft-start and soft-stop
  • 2.3 HBC controller features
  • Integrated high-voltage level shifter
  • Adjustable minimum and maximum frequency
  • Maximum 500 kHz half-bridge switching frequency
  • Adaptive non-overlap time
  • Burst mode switching
  • 2.4 Protection features
  • Safe restart mode for system fault conditions
  • General latched protection input for output overvoltage protection or external
  • temperature protection
  •  Protection timer for time-out and restart
  • Overtemperature protection
  • Soft (re)start for both controllers
  • Undervoltage protection for mains (brownout), boost, IC supply and output voltage
  • Overcurrent regulation and protection for both controllers
  • Accurate overvoltage protection for the boost voltage
  • Capacitive mode protection for the HBC controller

Typical applications

  • The IC is used in all LED lighting applications that require very efficient, low Total
  • The SSL4120 provides a cost-effective power supply solution between 25 W and 400 W.

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
ISAT(A)
fres(MHz)
IR(A)
L(µH)
RDC max.(Ω)
VR(V (AC))
VT(V (AC))
Material
L(mm)
W(mm)
H(mm)
Mount
IR(A)
L1(mH)
RDC max.(mΩ)
SamplesAvailability & Sample
SPECWE-SI Leaded Toroidal Storage Choke, 1.5 A, 3.3 MHz
Simu­lation
Availability
Status Activei| Production is active. Expected lifetime: >10 years.
Saturation Current1.5 A
Self Resonant Frequency3.3 MHz
Rated Current3.8 A
Inductance346 µH
DC Resistance0.14 Ω
Length31 mm
Width15.3 mm
Height12 mm
MountTHT 
Check availability
SPECWE-SI Leaded Toroidal Storage Choke, 1.8 A, 11 MHz
Simu­lation
Availability
Status Activei| Production is active. Expected lifetime: >10 years.
Saturation Current1.8 A
Self Resonant Frequency11 MHz
Rated Current5.2 A
Inductance34 µH
DC Resistance0.038 Ω
Length17 mm
Width11 mm
Height12 mm
MountTHT 
Check availability
SPECWE-CMB Common Mode Power Line Choke, –, –
Simu­lation
Availability
Status Activei| Production is active. Expected lifetime: >10 years.
Rated Current1.5 A
Inductance20000 µH
DC Resistance0.27 Ω
Rated Voltage250 V (AC)
Insulation Test Voltage1500 V (AC)
MaterialMnZn 
Length23 mm
Width13.8 mm
Height25.5 mm
MountTHT 
Rated Current1.5 A
Inductance [1]20 mH
DC Resistance [1]270 mΩ
Check availability
SPECWE-CMB NiZn Common Mode Power Line Choke, –, –
Simu­lation
Availability
Status Activei| Production is active. Expected lifetime: >10 years.
Rated Current2 A
Inductance47 µH
DC Resistance0.04 Ω
Rated Voltage250 V (AC)
Insulation Test Voltage1500 V (AC)
MaterialNiZn 
Length16 mm
Width7.5 mm
Height17.5 mm
MountTHT 
Rated Current2 A
Inductance [1]0.047 mH
DC Resistance [1]40 mΩ
Check availability
SPECWE-LF Common Mode Power Line Choke, –, –
Simu­lation
Availability
Status Activei| Production is active. Expected lifetime: >10 years.
Rated Current2 A
Inductance1000 µH
DC Resistance0.06 Ω
Rated Voltage250 V (AC)
Insulation Test Voltage1500 V (AC)
MaterialMnZn 
Length18 mm
Width12.8 mm
Height19.8 mm
MountTHT 
Rated Current2 A
Inductance [1]1 mH
DC Resistance [1]60 mΩ
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SPECWE-LF Common Mode Power Line Choke, –, –

PCN pending

Due to a pending PCN there will be a new datasheet revision issued for this order code soon. Please find the actual as well based on valid PCN date the new revision datasheet below. If you have further questions please get in contact with our sales staff.

Simu­lation
Availability
Status Activei| Production is active. Expected lifetime: >10 years.
Rated Current1.2 A
Inductance12000 µH
DC Resistance0.28 Ω
Rated Voltage250 V (AC)
Insulation Test Voltage1500 V (AC)
MaterialMnZn 
Length23.5 mm
Width16 mm
Height25.5 mm
MountTHT 
Rated Current1.2 A
Inductance [1]12 mH
DC Resistance [1]280 mΩ
Check availability
750312186
SPECInductor, –, –
Simu­lation
Availability
Downloads
Status Activei| Production is active. Expected lifetime: >10 years.
Product series Inductor
Inductance696 µH
Length20.83 mm
Width24.64 mm
Height11.43 mm
MountTHT 
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760806110
SPECPFC Transformer, –, –
Simu­lation
Availability
Downloads
Status Activei| Production is active. Expected lifetime: >10 years.
Product series PFC Transformer
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750313715
SPECPower Inductor, –, –
Simu­lation
Availability
Downloads
Status Activei| Production is active. Expected lifetime: >10 years.
Product series Power Inductor
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