IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments UCC28742 | Demoboard PMP40508

AC input, 5-V/2-A and 12-V/2.5-A dual-output flyback converter reference design

Overview

TopologyFlyback Converter
Input voltage85-265 V
Switching frequency80-130 kHz
Output 15 V / 2 A
Output 212 V / 2.5 A
IC revision001

Description

This reference design is a 40-W dual-output offline converter using UCC28742, a secondary side regulator. A 5-V rail is regulated to within ±1% precision and cross regulation of 12-V rail is within -8%~+14% at 25% to 100% load. The design adopts a single-layer PCB for cost optimization. The peak efficiency is 82.68% at 115 V/60 Hz and 84.03% at 230 V/50 Hz. Power consumption at standby mode is 32.7 mW at 115 V/60 Hz and 57.51 mW at 230 V/50 Hz.

Features

  • Single-layer PCB design for cost optimization
  • High precision of 5-V output rail
  • Peak efficiency 82.68% at 115 V/60 Hz and 84.03% at 230 V/50 Hz
  • Low standby power consumption

Typical applications

  • Smart Electricity Meters
  • Industrial and Medical AC-to-DC Power Supplies / Bias Supply for UPS, Server PSU, etc
  • AC-to-DC Power Supply for Appliances
  • Power Supply for Cable Modem, Television, Set-Top Box, and Wireless Routers

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
Pins
PCB/Cable/Panel
Modularity
Type
Wire Section
C
Safety Class
dV/dt(V/µs)
DF @ 1 kHz(%)
RISO
Pitch(mm)
Packaging
ISAT,10%(A)
fres(MHz)
Version
IR(A)
L(mH)
RDC max.(mΩ)
VR(V (AC))
VT(V (AC))
Material
L(mm)
W(mm)
H(mm)
Mount
Samples
WR-TBL Series 2141 - 3.50 mm Horiz. Entry Modular, 2, Rising Cage Clamp
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Pins
PCB/Cable/PanelPCB 
ModularityYes 
TypeHorizontal 
Wire Section 24 to 16 (AWG) 0.2 to 1 (mm²)
Pitch3.5 mm
PackagingBox 
Rated Current10 A
Length7.05 mm
MountTHT 
WE-CMB Common Mode Power Line Choke, 4, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Pins
VersionTHT 
Rated Current1.5 A
Inductance20 mH
DC Resistance270 mΩ
Rated Voltage250 V (AC)
Insulation Test Voltage1500 V (AC)
MaterialMnZn 
Length23 mm
Width13.8 mm
Height25.5 mm
MountTHT 
WCAP-FTX2 Film Capacitors, –, Across the mains
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance220 nF
Safety ClassX2 
Rate of Voltage Rise180 V/µs
Dissipation Factor0.1 %
Insulation Resistance30 GΩ
Pitch15 mm
PackagingCarton 
Rated Voltage275 V (AC)
Length18 mm
Width6 mm
Height11.5 mm
MountBoxed THT 
WE-TI Radial Leaded Wire Wound Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Saturation Current @ 10%5.7 A
Self Resonant Frequency65 MHz
VersionHeat Shrinking Tube 
Rated Current6.3 A
Inductance0.0022 mH
DC Resistance20 mΩ
Length6 mm
Width6 mm
Height8.5 mm
MountTHT