IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments UCC28700 | Demoboard TIDA-01604

98.6% Efficiency, 6.6-kW Totem-Pole PFC Reference Design for HEV/EV Onboard Charger

Overview

TopologyPower Factor Correction
Input voltage85-265 V
Switching frequency120-140 kHz
Output 1600 V / 16.5 A
IC revisionE3

Description

This reference design functions from a base of silicon carbide (SiC) MOSFETs that are driven by a C2000 microcontroller (MCU) with SiC-isolated gate drivers. The design implements three-phase interleaving and operates in continuous conduction mode (CCM) to achieve a 98.46% efficiency at a 240-V input voltage and 6.6-kW full power. The C2000 controller enables phase shedding and adaptive dead-time control to improve the power factor at light load. The gate driver board (see TIDA-01605) is capable of delivering a 4-A source and 6-A sink peak current. The gate driver board implements a reinforced isolation and can withstand more than 100-V/ns common-mode transient immunity (CMTI). The gate driver board also contains the two-level turnoff circuit, which protects the MOSFET from voltage overshoot during the short-circuit scenario.

Features

  • High-power-density, high-efficiency PFC design topower systems up to 6.6 kW
  • SiC MOSFETs with TI drivers offers higher integration for customers
  • Half-bridge- and compact isolated gate driver withreinforced isolation and two-level turnoff protection
  • Full digital control with high-performance C2000™controller to enable advanced control scheme
  • 98.86% peak efficiency, greater than 0.99 power factor and less than 2% total harmonic distortion (THD)
  • Three-phase interleaved operation with phase shedding control
  • Programmable output voltage of 400 V to 600 V

Typical applications

  • HEV/EV Traction Inverter / Electronic Control Units
  • HEV/EV Onboard Charger / HEV/EV DC/DC Converters

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesApplicationCSafety ClassdV/dt
(V/µs)
DF @ 1 kHz
(%)
RISOPitch
(mm)
PackagingIR
(A)
L
(mH)
RDC max.
(mΩ)
VR
(V (AC))
VT
(V (AC))
MaterialL
(mm)
W
(mm)
H
(mm)
Mount Samples
890324026034SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-FTX2 Film Capacitors Across the mains2.2 µF X2 170 0.14.55 GΩ 22.5 Bulk 275 26 15 25 Boxed THT
7448052502SPEC

PCN pending

Due to a pending PCN, a modification of the component will be implemented soon. Please find the PCN below. If you have further questions please get in contact with our sales staff.

11 files Active i| Production is active. Expected lifetime: >10 years.WE-CMBNC Common Mode Power Line Choke Nanocrystalline 25 2.5 2.2 300 2100 Nanocrystalline 36 23 34 THT
7508110162SPEC
Active i| Production is active. Expected lifetime: >10 years. Offline Transformer
Order Code Data­sheet Simu­lation
890324026034SPEC
7448052502SPEC

PCN pending

Due to a pending PCN, a modification of the component will be implemented soon. Please find the PCN below. If you have further questions please get in contact with our sales staff.

7508110162SPEC
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesApplicationCSafety ClassdV/dt
(V/µs)
DF @ 1 kHz
(%)
RISOPitch
(mm)
PackagingIR
(A)
L
(mH)
RDC max.
(mΩ)
VR
(V (AC))
VT
(V (AC))
MaterialL
(mm)
W
(mm)
H
(mm)
Mount Samples