IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments UCC256403/UCC28180 | Demoboard TIDA-010080

500-W, >94.5% efficiency analog control AC/DC reference design for 5G telecom rectifier

Overview

TopologyLLC Resonant Converter
Input voltage90-265 V
Output 152 V / 10.5 A
IC revisionE1

Description

This compact, high efficiency reference design with a 48-V DC, 500-W output targets 5G telecom power and industrial AC/DC power supplies. The circuit consists of a front-end continuous conduction mode (CCM) power factor correction (PFC) circuit based on the UCC28180, followed by a robust LLC stage for an isolated DC/DC converter based on the UCC256403. For high efficiency needs, the UCC24624 handles synchronous rectification. This design uses an auxiliary power supply flyback with the UCC28911, which has an internal high-voltage MOSFET. This design enables 94.5% peak efficiency and allows the system to work without forced cooling. The whole system has low iTHD, with 30% load at <12%, 50% load at <8%, 100% load at <5.5% and good load transient performance.

Features

  • Peak efficiency of 94.5% at 230-V AC and 94% across 30%~100% load
  • CCM PFC and half-bridge LLC based (UCC28180 and UCC256403)
  • Low iTHD: 30% load at <12%, 50% load at <8%, 100% load at <5.5%
  • Good load transient performance at less than 1% regulation
  • Meets ±1% accuracy for input power meter across whole load range
  • Passive cooling with sealed metal case

Typical applications

  • Merchant battery charger
  • Industrial AC-DC
  • Merchant telecom rectifiers

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
VR(V (AC))
Safety Class
dV/dt(V/µs)
DF @ 1 kHz(%)
RISO
Pitch(mm)
L(mm)
W(mm)
H(mm)
Packaging
Endurance(h)
IRIPPLE(mA)
ILeak(µA)
DF(%)
Ø D(mm)
Samples
WCAP-FTX2 Film Capacitors, Across the mains, 470 nF
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance470 nF
Rated Voltage275 V (AC)
Safety ClassX2 
Rate of Voltage Rise280 V/µs
Dissipation Factor0.1 %
Insulation Resistance21.28 GΩ
Pitch12.5 mm
Length15 mm
Width10 mm
Height16 mm
PackagingBulk 
WCAP-AIG8 Aluminum Electrolytic Capacitors, –, 330 µF
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance330 µF
Rated Voltage450 V (AC)
Pitch10 mm
Length35 mm
PackagingTray 
Endurance 2000
Ripple Current2290 mA
Leakage Current2970 µA
Dissipation Factor20 %
Diameter35 mm
750344399
Flyback Transformer, –, –
Simu­lation
Downloads
Status Activei| Production is active. Expected lifetime: >10 years.
Product series Flyback Transformer
Length17.5 mm
Width20 mm
Height14 mm
750344650
Power Inductor, –, –
Simu­lation
Downloads
Status Activei| Production is active. Expected lifetime: >10 years.
Product series Power Inductor
Length24 mm
Width24 mm
Height24.64 mm
750344651
Power Inductor, –, –
Simu­lation
Downloads
Status Activei| Production is active. Expected lifetime: >10 years.
Product series Power Inductor
Length36.2 mm
Width40.64 mm
Height38.1 mm
750344508
Power Transformer, –, –
Simu­lation
Downloads
Status Activei| Production is active. Expected lifetime: >10 years.
Product series Power Transformer
Length35.56 mm
Width37.34 mm
Height34.29 mm