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reference designUCC256301 | Demoboard TIDA-010015

Texas Instruments UCC256301 | Demoboard TIDA-010015

94.5% Efficiency, 500W industrial AC-DC reference design

Overview

TopologyLLC Resonant Converter
Input voltage85-265 V
Output 124 V / 21 A
IC revisionE1

Description

This reference design is a compact, high efficiency, 24-V DC, 500-W reference design for industrial AC/DC power supplies. This design consists of a front-end, two-phase interleaved transition mode (TM) power factor correction (PFC) based on the UCC28064A. This minimizes the PFC inductor size and reduces EMI filter requirements. The DC-DC is implemented using the HB-LLC stage implemented using TI's UCC256301 device. For efficiency improvement, synchronous rectification is used at secondary which uses the UCC24612.

Features

  • Overall efficiency of 94.5% at full load with peak efficiency > 95%
  • Up to 330-W operation without forced cooling
  • High power factor > 0.99 and meets PFC regulations and current THD as per IEC 61000-3- 2 Class AMeets requirements of conducted emissions standard (EN55011 Class B)
  • ZCS avoidance feature and OVP sensing feature in LLC controller improves robustness and protects systems from overcurrent, short circuit, and overvoltage to ensure safety
  • Small 160 mm × 80 mm × 35 mm PCB form factor

Typical applications

  • Medical PSU

More information

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
Tol. C
VR(V (DC))
Size
Operating Temperature
Q(%)
RISO
Ceramic Type
L(mm)
W(mm)
H(mm)
Fl(mm)
Packaging
Pins
Type
Mount
IR(A)
Working Voltage(V (AC))
Samples
885012006023
WCAP-CSGP MLCCs 16 V(DC), 100 pF, ±5%
Simu­lation
Downloads9 files

EDA models: Components ZIP

CAD files ZIP

Electric models ZIP

Download all 9 files as zip archive
ZIP

Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWCAP-CSGP MLCCs 16 V(DC)
Capacitance100 pF
Capacitance±5% 
Rated Voltage16 V (DC)
Size0603 
Operating Temperature -55 °C up to +125 °C
Q-Factor1000 %
Insulation Resistance10 GΩ
Ceramic TypeNP0 Class I 
Length1.6 mm
Width0.8 mm
Height0.8 mm
Pad Dimension0.4 mm
Packaging7" Tape & Reel 
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61300111121
WR-PHD Pin Header - Single, –, –
Simu­lation–
Downloads7 files

EDA models: Components ZIP

CAD files ZIP

Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWR-PHD Pin Header - Single
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Operating Temperature -40 °C up to +105 °C
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Insulation Resistance1000 MΩ
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Length2.54 mm
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PackagingBag 
Pins1 
TypeStraight 
MountTHT 
Rated Current3 A
Working Voltage250 V (AC)