IC manufacturers Texas Instruments

IC manufacturers (96)

Texas Instruments UCC25600 | Demoboard TIDA-00355

230-V, 400-W, 92% High Efficiency Battery Charger With PFC and LLC for 36-V Power Tools Reference Design

Overview

TopologyLLC Resonant Converter
Input voltage350-400 V
Output 142 V / 9 A
IC revisionC

Description

The design is a 400-W high efficiency battery charger power supply designed to charge wide range of batteries in the voltage range of 20V to 42V and ideal for 10-Cell Li-Ion battery pack used in cordless Power Tools and Garden Tools. The design has boost PFC pre-regulator stage opearting at an efficiency of 96%. It provides high Power Factor(PF) of >0.99 and meets PFC regulation as per IEC61000-3-2 class A. The main converter stage is realised using LLC configuration and operates at an efficiency of 96% at full load. The charger is designed for input voltage range of 175V – 265V AC. The design form factor (230mm x 80mm) is compact for the power level of 400W. The design has an operating overall system efficiency of 92% at full load, with voltage and current regulation within +/- 3%. The EMI filter at the front end of the circuit is designed to meet EN55011 class A conducted emission levels.

Features

400 W Battery Charger with front-end PFC and half bridge LLC resonant converter

  • Designed to charge wide range of batteries - Li-ion, Li-poly, Ni-Cd and Lead-acid, in the voltage range of 20V to 42V
  • Ideal charger for 10-cell Li-ion battery pack used in industrial power tools
  • Delivers up to 9 A of continuous charging current for fast charging of batteries
  • Overall efficiency of 92% at full charging current of 9A and 230V input, eliminating need for external cooling
  • High power factor > 0.99 and meets PFC Regulations & Current THD as per IEC 61000-3-2 Class A
  • Very low standby power of < 200mW when battery is not connected
  • Small PCB form factor of 230 x 80 mm offers portability in usage
  • Provides flexibility for charge profiling through an additional external microcontroller
  • Charger is protected for Over current & Short-circuit at Output terminals ensuring safety needs
  • Meets the requirements of Conducted Emissions standard – EN55011 class AREMARK:Schematic ,BOM AND pdf is added.

Typical applications

  • Cordless Power Tools,Cordless Garden Tools
  • Battery Chargers for – Vacuum Cleaner– Robotic Mower– E-Bike, E-Cycle

More information

Products

Order Code Data­sheet Simu­lation Downloads Product seriesVINVOut1
(V)
IOut1
(A)
Vaux
(V)
fswitch
(kHz)
NPRI : NSEC : NAUXISAT
(mA)
SizeVersionIR
(A)
L
(mH)
RDC max.
(mΩ)
VR
(V (AC))
VT
(V (AC))
MaterialL
(mm)
W
(mm)
H
(mm)
Mount Samples
750342671SPEC
4 files MID-OLTI Offline Flyback Transformers for Texas Instruments 248 - 283 V (AC) 6.5 0.1 13 40 10:1:2 100 EE13/7/4 4 3000 13.72 20.45 10.16 THT
7448030417SPEC
9 files WE-CMBNC Common Mode Power Line Choke Nanocrystalline M THT 4 17 52 300 2100 Nanocrystalline 23 13.5 26 THT
7447709101SPEC
8 files WE-PD SMT Power Inductor 3100 1210 Standard 2.5 0.1 110 12 12 10
750342670SPEC
Power Transformer
750342669SPEC
Power Transformer
Order Code Data­sheet Simu­lation
750342671SPEC
7448030417SPEC
7447709101SPEC
750342670SPEC
750342669SPEC
Samples
Order Code Data­sheet Simu­lation Downloads Product seriesVINVOut1
(V)
IOut1
(A)
Vaux
(V)
fswitch
(kHz)
NPRI : NSEC : NAUXISAT
(mA)
SizeVersionIR
(A)
L
(mH)
RDC max.
(mΩ)
VR
(V (AC))
VT
(V (AC))
MaterialL
(mm)
W
(mm)
H
(mm)
Mount Samples