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reference designTPS54601

Texas Instruments TPS54601

18V/1kW, 160A Peak, >98% Efficient, High Power Density Brushless Motor Drive Reference Design

Overview

TopologyBuck Converter
Input voltage18 V
Switching frequency50-1000 kHz
Output 13.3 V
IC revisionE2

Description

The TIDA-00774 is a 1kW drive for a three-phase brushless DC (BLDC) motor in power tools operating from a 5-cell Li-ion battery with a voltage up to 21 V. The design is a 65mm x 60mm compact drive, implementing sensor-based trapezoidal control. The design takes advantage of TI's MOSFET Power Block technology, which integrates two FETs in half-bridge configuration into a single SON 5x6 package, enabling very high power density. The design uses two Power Blocks in parallel and delivers 50-ARMS continuous (120-A peak for 3 second, 160-A peak for 1 second) winding current. The MOSFET power block with minimum parasitic inductance and the current controlled gate driver with slew rate control helps in effective MOSFET paralleling and reduces switching spikes. The current sensing is done by monitoring MOSFET VDS. The board provides cycle by cycle over current and short circuit protection.

Features

  • Operates at voltage ranging from 6-V to 21-V (5s li-ion battery) delivering 50-ARMS continuous (120A peak for 3s, 160-A peak for 1s) winding current
  • Inverter drive efficiency > 98.5%
  • Current sensing by monitoring and amplifying the VDS of MOSFET
  • Effective MOSFET paralleling with excellent dynamic current sharing
  • 18V/680W, 33 A RMS support without heat sink
  • Cycle-by-cycle overcurrent and short circuit protection by VDS sensing

Typical applications

  • Brushless DC Motor Drives / CPAP Machines / Drone Propeller ESC / Infusion Pumps
  • E-Bikes / E-scooter
  • Blood Pressure Monitors
  • Electric Toothbrush / Cordless Vacuum Cleaners / Fitness Machines / Cordless Power Tools/ Cordless Garden Tools / Lawn Mowers / Robotic Lawn Mowers

More information

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
λDom typ.(nm)
Emitting Color
λPeak typ.(nm)
IV typ.(mcd)
VF typ.(V)
Chip Technology
2θ50% typ.(°)
C
Tol. C
VR(V (DC))
Size
Operating Temperature
DF(%)
RISO
Ceramic Type
L(mm)
W(mm)
Fl(mm)
Packaging
H(mm)
Operation Force(g)
Electrical Life(Cycles)
Actuator Color
Washable
Vaporphase process
Samples
150060GS75000
WL-SMCW SMT Mono-color Chip LED Waterclear, 525 nm, Green
Simu­lation
Downloads27 files

EDA models: Components ZIP

CAD files ZIP

Electric models ZIP

RAY files

Certificates ZIP

Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWL-SMCW SMT Mono-color Chip LED Waterclear
Dominant Wavelength [typ.]525 nm
Emitting ColorGreen 
Peak Wavelength [typ.]515 nm
Luminous Intensity [typ.]430 mcd
Forward Voltage [typ.]3.2 V
Chip TechnologyInGaN 
Viewing Angle Phi 0° [typ.]140 °
–
–
–
Size0603 
Operating Temperature -40 °C up to +85 °C
–
–
–
Length1.6 mm
Width0.8 mm
–
PackagingTape and Reel 
Height0.7 mm
–
–
–
–
–
150060YS75000
WL-SMCW SMT Mono-color Chip LED Waterclear, 590 nm, Yellow
Simu­lation
Downloads27 files

EDA models: Components ZIP

CAD files ZIP

Electric models ZIP

RAY files

Certificates ZIP

Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWL-SMCW SMT Mono-color Chip LED Waterclear
Dominant Wavelength [typ.]590 nm
Emitting ColorYellow 
Peak Wavelength [typ.]595 nm
Luminous Intensity [typ.]120 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
–
–
–
Size0603 
Operating Temperature -40 °C up to +85 °C
–
–
–
Length1.6 mm
Width0.8 mm
–
PackagingTape and Reel 
Height0.7 mm
–
–
–
–
–
150060RS75000
WL-SMCW SMT Mono-color Chip LED Waterclear, 625 nm, Red
Simu­lation
Downloads27 files

EDA models: Components ZIP

CAD files ZIP

Electric models ZIP

RAY files

Certificates ZIP

Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWL-SMCW SMT Mono-color Chip LED Waterclear
Dominant Wavelength [typ.]625 nm
Emitting ColorRed 
Peak Wavelength [typ.]630 nm
Luminous Intensity [typ.]250 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
–
–
–
Size0603 
Operating Temperature -40 °C up to +85 °C
–
–
–
Length1.6 mm
Width0.8 mm
–
PackagingTape and Reel 
Height0.7 mm
–
–
–
–
–
885012205061
WCAP-CSGP MLCCs 50 V(DC), –, –
Simu­lation
Downloads9 files

EDA models: Components ZIP

CAD files ZIP

Electric models ZIP

Download all 9 files as zip archive
ZIP

Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWCAP-CSGP MLCCs 50 V(DC)
–
–
–
–
–
–
–
Capacitance1 nF
Capacitance±10% 
Rated Voltage50 V (DC)
Size0402 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Length1 mm
Width0.5 mm
Pad Dimension0.25 mm
Packaging7" Tape & Reel 
Height0.5 mm
–
–
–
–
–
885012105016
WCAP-CSGP MLCCs 16 V(DC), –, –
Simu­lation
Downloads7 files

EDA models: Components ZIP

CAD files ZIP

Electric models ZIP

Download all 7 files as zip archive
ZIP

Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWCAP-CSGP MLCCs 16 V(DC)
–
–
–
–
–
–
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Capacitance100 nF
Capacitance±20% 
Rated Voltage16 V (DC)
Size0402 
Operating Temperature -55 °C up to +85 °C
Dissipation Factor5 %
Insulation Resistance5 GΩ
Ceramic TypeX5R Class II 
Length1 mm
Width0.5 mm
Pad Dimension0.25 mm
Packaging7" Tape & Reel 
Height0.5 mm
–
–
–
–
–
434121025816
WS-TASV SMT Tact Switch 6.0x3.8 mm, –, –
Simu­lation–
Downloads6 files

EDA models: Components ZIP

CAD files ZIP

Download all 6 files as zip archive
ZIP

Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWS-TASV SMT Tact Switch 6.0x3.8 mm
–
–
–
–
–
–
–
–
–
Rated Voltage12 V (DC)
–
Operating Temperature -40 °C up to +85 °C
–
Insulation Resistance100 MΩ
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–
–
–
PackagingTape and Reel 
Height2.5 mm
Operation Force160 g
Electrical Life50000 Cycles
Actuator ColorBlack 
WashableNo 
Vaporphase processnot specified