IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments TIDA-010203

4-kW single-phase totem pole PFC reference design with C2000 and GaN

Overview

TopologyPower Factor Correction
Input voltage220-227 V
Output 1400 V / 10 A
IC revisionA

Description

This reference design is a 4-kW CCM totem-pole PFC with F280049/F280025 control card and LMG342x EVM board. This design demos a robust PFC solution, which avoids isolated current sense by putting the controller's ground in the middle of a MOSFET leg. Benefitting from non-isolation, AC current sense can be implemented by high-speed amplifier OPA607, helping to realize reliable over-current protection. In this design, efficiency, thermal image, AC drop, lighting surge and EMI CE are fully validated. With completed test data, this reference design shows the maturity of totem-pole PFC with C2000 and GaN and is a good study platform for high efficiency products' PFC stage design.energy storage and battery management

Features

  • Maximum power: 4000-W @ 200-V to 277-V nominal
  • Peak efficiency: >= 99.1% ; power factor : ~0.999
  • Current sensing by non-isolated high-speed amplifier
  • Single phase CCM totem pole with TI Gen2 daughter card
  • Compatible with TMS320F28004x/F28002x digital controllers
  • FSI communication port included

Typical applications

  • Air conditioner outdoor unit, Dual digital controllers for primary & secondary side control, Server PSU with 12V output & digital control (<=1kW).
  • Single digital controller with primary side control

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
Safety Class
dV/dt(V/µs)
DF @ 1 kHz(%)
RISO
Pitch(mm)
Packaging
IRP,40K(A)
ISAT,30%(A)
RDC typ.(mΩ)
fres(MHz)
VOP(V)
ISAT(A)
IR(A)
L(mH)
RDC max.(mΩ)
VR(V (AC))
VT(V (AC))
Material
L(mm)
W(mm)
H(mm)
Mount
Samples
WCAP-FTX2 Film Capacitors, Across the mains, 1.2 µF
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1.2 µF
Safety ClassX2 
Rate of Voltage Rise130 V/µs
Dissipation Factor0.1 %
Insulation Resistance8.33 GΩ
Pitch27.5 mm
PackagingBulk 
Rated Voltage275 V (AC)
Length31 mm
Width13 mm
Height22 mm
MountBoxed THT 
WE-CMB Common Mode Power Line Choke, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Rated Current2 A
Inductance1 mH
DC Resistance45 mΩ
Rated Voltage250 V (AC)
Insulation Test Voltage1500 V (AC)
MaterialMnZn 
Length15 mm
Width7.8 mm
Height18 mm
MountTHT 
WE-MAPI SMT Power Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Performance Rated Current0.9 A
Saturation Current @ 30%1.7 A
DC Resistance733 mΩ
Self Resonant Frequency25 MHz
Operating Voltage80 V
Saturation Current1.35 A
Rated Current0.6 A
Inductance0.01 mH
DC Resistance843 mΩ
Length2.5 mm
Width2 mm
Height1 mm
MountSMT 
WE-TI HV Radial Leaded Wire Wound Inductor (High Voltage), –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Saturation Current @ 30%1.4 A
DC Resistance360 mΩ
Self Resonant Frequency3.7 MHz
Operating Voltage400 V
Saturation Current1.3 A
Rated Current0.9 A
Inductance0.22 mH
DC Resistance600 mΩ
Length7.8 mm
Width7.8 mm
Height9.5 mm
MountTHT