IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments TIDA-010203

4-kW single-phase totem pole PFC reference design with C2000 and GaN

Overview

TopologyPower Factor Correction

Description

This reference design is a 4-kW CCM totem-pole PFC with F280049/F280025 control card and LMG342x EVM board. This design demos a robust PFC solution, which avoids isolated current sense by putting the controller's ground in the middle of a MOSFET leg. Benefitting from non-isolation, AC current sense can be implemented by high-speed amplifier OPA607, helping to realize reliable over-current protection. In this design, efficiency, thermal image, AC drop, lighting surge and EMI CE are fully validated. With completed test data, this reference design shows the maturity of totem-pole PFC with C2000 and GaN and is a good study platform for high efficiency products' PFC stage design.

Features

  • Maximum power: 4000-W @ 200-V to 277-V nominal
  • Peak efficiency: >= 99.1% ; power factor : ~0.999-Current sensing by non-isolated high-speed amplifier
  • Single phase CCM totem pole with TI Gen2 daughter card
  • Compatible with TMS320F28004x/F28002x digital controllers
  • FSI communication port included

Typical applications

  • Air conditioner outdoor unit
  • Industrial, Dual digital controllers for primary & secondary side control, Single digital controller with primary side control
  • Network PSU with 48V output, Server PSU with 12V output & digital control (<=1kW), Server PSU with 12V output & digital control (>1kW)

More information

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
VR(V (AC))
Safety Class
dV/dt(V/µs)
DF @ 1 kHz(%)
RISO
Pitch(mm)
L(mm)
W(mm)
H(mm)
Packaging
L(µH)
IRP,40K(A)
ISAT,30%(A)
RDC typ.(mΩ)
fres(MHz)
VOP(V)
Mount
Samples
WCAP-FTX2 Film Capacitors, Across the mains, 1.2 µF
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1.2 µF
Rated Voltage275 V (AC)
Safety ClassX2 
Rate of Voltage Rise130 V/µs
Dissipation Factor0.1 %
Insulation Resistance8.33 GΩ
Pitch27.5 mm
Length31 mm
Width13 mm
Height22 mm
PackagingBulk 
MountBoxed THT 
WE-MAPI SMT Power Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Length2.5 mm
Width2 mm
Height1 mm
Inductance10 µH
Performance Rated Current0.9 A
Saturation Current @ 30%1.7 A
DC Resistance733 mΩ
Self Resonant Frequency25 MHz
Operating Voltage80 V
MountSMT