IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments DRV8323 | Demoboard TIDA-00774

18-V/1-kW, 160-APEAK, >98% Efficient, High Power Density Brushless Motor Drive Reference Design

Overview

TopologyHalf-Bridge Converter symmetrical isolated
Input voltage6-60 V

Description

The TIDA-00774 is a 1kW drive for a three-phase brushless DC (BLDC) motor in power tools operating from a 5-cell Li-ion battery with a voltage up to 21 V. The design is a 65mm x 60mm compact drive, implementing sensor-based trapezoidal control. The design takes advantage of TI's MOSFET Power Block technology, which integrates two FETs in half-bridge configuration into a single SON 5x6 package, enabling very high power density. The design uses two Power Blocks in parallel and delivers 50-ARMS continuous (120-A peak for 3 second, 160-A peak for 1 second) winding current. The MOSFET power block with minimum parasitic inductance and the current controlled gate driver with slew rate control helps in effective MOSFET paralleling and reduces switching spikes. The current sensing is done by monitoring MOSFET VDS. The board provides cycle by cycle over current and short circuit protection.

Features

Remark: Bom and Design Guide Added with Schematic Pdf..

  • 1-kW Drive for BLDC Motor Supporting Sensor-Based Trapezoidal Control
  • Designed to Operate From 6 to 21 V
  • Continuous Output Current up to 50-ARMS
  • Peak Current Capability of 120 A for 3 Secondsand 160 A for 1 Second
  • Small PCB Form Factor of 65-mm×60-mm Using40-V/400-APEAK, 1-mΩ RDS_ON, SON5×6 PackageHalf-Bridge Power Blocks
  • 18-V/680-W, 33-ARMS Without Heat Sink
  • Motor Current Sensing by Monitoring the VDS ofMOSFETs, Enables Elimination of Shunt Resistor
  • Cycle-by-Cycle Overcurrent and Motor StallCurrent Non-Latching Limit and Short-Circuit LatchProtection by VDS Sensing
  • Shoot-Through, Undervoltage, Over-Temperature,and Blocked Rotor Protection
  • Effective MOSFET Paralleling With ExcellentDynamic Current Sharing
  • Option for Single PWM Control
  • Operating Ambient: –20°C to 55°C

Typical applications

  • E-Bikes
  • Cordless Power Tools, Cordless Garden Tools

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
λDom typ.(nm)
Emitting Color
λPeak typ.(nm)
IV typ.(mcd)
VF typ.(V)
Chip Technology
50% typ.(°)
C
Tol. C
VR(V (DC))
Size
Operating Temperature
DF(%)
RISO
Ceramic Type
L(mm)
W(mm)
Fl(mm)
Packaging
H(mm)
Operation Force(g)
Electrical Life(Cycles)
Actuator Color
Washable
Vaporphase process
Samples
WL-SMCW SMT Mono-color Chip LED Waterclear, 525 nm, Green
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]525 nm
Emitting ColorGreen 
Peak Wavelength [typ.]515 nm
Luminous Intensity [typ.]430 mcd
Forward Voltage [typ.]3.2 V
Chip TechnologyInGaN 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
Operating Temperature -40 °C up to +85 °C
Length1.6 mm
Width0.8 mm
PackagingTape and Reel 
Height0.7 mm
WL-SMCW SMT Mono-color Chip LED Waterclear, 590 nm, Yellow
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]590 nm
Emitting ColorYellow 
Peak Wavelength [typ.]595 nm
Luminous Intensity [typ.]120 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
Operating Temperature -40 °C up to +85 °C
Length1.6 mm
Width0.8 mm
PackagingTape and Reel 
Height0.7 mm
WL-SMCW SMT Mono-color Chip LED Waterclear, 625 nm, Red
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]625 nm
Emitting ColorRed 
Peak Wavelength [typ.]630 nm
Luminous Intensity [typ.]250 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
Operating Temperature -40 °C up to +85 °C
Length1.6 mm
Width0.8 mm
PackagingTape and Reel 
Height0.7 mm
WCAP-CSGP MLCCs 50 V(DC), –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1 nF
Capacitance±10% 
Rated Voltage50 V (DC)
Size0402 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Length1 mm
Width0.5 mm
Pad Dimension0.25 mm
Packaging7" Tape & Reel 
Height0.5 mm
WCAP-CSGP MLCCs 16 V(DC), –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance100 nF
Capacitance±20% 
Rated Voltage16 V (DC)
Size0402 
Operating Temperature -55 °C up to +85 °C
Dissipation Factor5 %
Insulation Resistance5 GΩ
Ceramic TypeX5R Class II 
Length1 mm
Width0.5 mm
Pad Dimension0.25 mm
Packaging7" Tape & Reel 
Height0.5 mm
WS-TASV SMT Tact Switch 6.0x3.8 mm, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Rated Voltage12 V (DC)
Operating Temperature -40 °C up to +85 °C
Insulation Resistance100 MΩ
PackagingTape and Reel 
Height2.5 mm
Operation Force160 g
Electrical Life50000 Cycles
Actuator ColorBlack 
WashableNo 
Vaporphase processnot specified