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Power Integrations INN4077C-H182 | Demoboard DER-966
140 W USB PD 3.1 / EPR Power Supply with 5 V / 9 V / 15 V / 20 V / 28 V Output Using InnoSwitchTM4-CZ PowiGaNTM INN4077CH182, ClampZeroTM CPZ1076M and HiperPFSTM-5 PFS5177F
Overview
| Topology | Flyback Converter |
| Input voltage | 90-265 V |
| Output 1 | 9 V / 3 A |
| Output 2 | 20 V / 5 A |
| Output 3 | 5 V / 3 A |
| Output 4 | 15 V / 3 A |
| Output 5 | 28 V / 5 A |
| IC revision | 1.0 |
Description
This engineering report describes a high power density 140 W USB PD 3.1 external power supply that can provide 5 V / 3 A, 9 V / 3 A, 15 V / 3 A, 20 V / 5 A and 28 V / 5 A outputs. This was made possible using three innovative PowiGaN-based devices InnoSwitch4-CZ INN4077C, ClampZero CPZ1076M, and HiperPFS-5 PFS5177F. The PSU contains a highlyefficient boost Power Factor Corrector (PFC) and flyback DC-DC converter.
Features
- InnoSwitch4-CZ - active clamp flyback switcher IC with integrated high-voltage PowiGaN, synchronous rectification and FluxLinkTM feedback
- Zero voltage switching in both CCM and DCM operating conditions
- All the benefits of secondary-side control with the simplicity of primary-side regulation
- Insensitive to transformer variation
- Meets DOE6 and CoC v5 2016 efficiency requirement
- Output overvoltage and overcurrent protection
- Integrated thermal protection
- 140 W USB PD 3.1 design supports EPR 28 V / 5 A output
94.5 % full load efficiency at 230 VAC
- <75 mW no-load input power
- Ultra-compact 88 x 65 x 20 mm PCB design includes AC prong space
Typical applications
- USB PD Power Adapter
More information
Products
Order Code | Datasheet | Simulation | Downloads | Status | Product series | C | VR(V (AC)) | Safety Class | dV/dt(V/µs) | DF @ 1 kHz(%) | RISO | Pitch(mm) | L(mm) | W(mm) | H(mm) | Packaging | L(µH) | IR(A) | RDC max.(Ω) | Samples | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
 | WCAP-FTX2 Film Capacitors, Across the mains, 330 nF | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWCAP-FTX2 Film Capacitors | Capacitance330 nF | Rated Voltage275 V (AC) | Safety ClassX2 | Rate of Voltage Rise260 V/µs | Dissipation Factor0.1 % | Insulation Resistance30 GΩ | Pitch12.5 mm | Length15 mm | Width8.5 mm | Height14 mm | PackagingCarton | – | – | – | ||||
| WCAP-FTX2 Film Capacitors, Across the mains, 470 nF | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWCAP-FTX2 Film Capacitors | Capacitance470 nF | Rated Voltage275 V (AC) | Safety ClassX2 | Rate of Voltage Rise280 V/µs | Dissipation Factor0.1 % | Insulation Resistance21.28 GΩ | Pitch12.5 mm | Length15 mm | Width10 mm | Height16 mm | PackagingBulk | – | – | – | ||||
 | WE-FI Leaded Toroidal Line Choke, –, – | Simulation– | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWE-FI Leaded Toroidal Line Choke | – | – | – | – | – | – | – | Length16.5 mm | Width10.7 mm | – | – | Inductance150 µH | Rated Current2.5 A | DC Resistance0.1 Ω |