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Overview
| Topology | Motor Drive |
| Input voltage | 18-85 V |
| IC revision | 1 |
Description
The “High-Power BLDC Motor Driver ReferenceDesign” targets high-performance, cost-effectivemotor control applications, such as applications fore-mobility (e-scooters, e-motorcycles, e-boats). The“High-Power BLDC Motor Driver Reference Design”can drive BLDC/PMSM motors of up to 10 kW peakpower and up to 600A peak-to-peak phase currents.The input voltage range is between 18V and 85V coveringthe applications powered from battery strings ofup to 20S (Li-Ion cells).
Features
dsPIC33CK256MP505 DSC motor controller3kW maximum output power150A RMS (continuous)300A Peak (~120 seconds)18 – 85V VBUS input voltage range (up to 20s battery pack)XT90-type connector for convenient connection with battery packMotor Control Algorithms: Field Oriented Control (FOC) with HALL sensors (120°/60°)Operating modes:Constant speed (speed of the motor is regulated)Constant torque (motor torque current is regulated)Constant power (input power is limited)Advanced features:MTPA (Maximum Torque Per Amp) for IPMSM motorsFW (Field Weakening) for extended constant power rangeThree-phase inverter stage:Three MIC4101 (or MIC4104) 100V half-bridge MOSFET gate driversEighteen N-Channel Low RDS(on) MOSFETs (typical 1.7 mΩ )3 in parallel at each positionCurrent sensing - three low-side shunt 250 µΩ resistors on each inverter phasePulse-Width Modulation (PWM) switching frequency range from 8–20 kHzIntegrated protections:BUS voltage (battery voltage) – overvoltage and undervoltageMotor phase overcurrentInverter stage over temperature, for protection of MOSFETsHALL sensors errorRegenerative braking capabilitySystem bias generation:12V using MCP16331(Buck regulator)5V using MCP1754S-5 (LDO)3.3V using MCP1754ST-33 (LDO)Temperature measurement utilizing MCP9700ACAN communication via ATA6561Auxiliary connector for other functions such as throttle input, voltage monitoring, I2C, UART, Bluetooth®, and moreEasy motor drive optimization with EeZeeFOC Driver GUIDimensions 20 x 10 x 6 cm
Typical applications
- High Power BLDC Driver
More information
Products
| Order Code | Datasheet | Simulation | Downloads | Status | Product series | C | Tol. C | VR (V (DC)) | Size | Operating Temperature | Q (%) | DF (%) | RISO | Ceramic Type | L (mm) | W (mm) | Fl (mm) | L (µH) | IRP,40K (A) | RDC max. (mΩ) | fres (MHz) | Version | Endurance (h) | Operating Temperature | IRIPPLE (mA) | ILeak (µA) | Pitch (mm) | Ø D (mm) | Pins (pcs) | Rows | H (mm) | Gender | Type | IR (A) | Packaging | Samples | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
 | 885012007066 | SPEC | 9 files | Active i| Production is active. Expected lifetime: >10 years. | WCAP-CSGP MLCCs 50 V(DC) | 3.3 nF | ±5% | 50 | 0805 | -55 °C up to +125 °C | 1000 | – | 10 GΩ | NP0 Class I | 2 | 1.25 | 0.5 | – | – | – | – | – | – | – | – | – | – | – | – | – | 1.25 | – | – | – | 7" Tape & Reel | ||
 | 860040881014 | SPEC | 8 files | Active i| Production is active. Expected lifetime: >10 years. | WCAP-ATUL Aluminum Electrolytic Capacitors | 820 µF | ±20% | 100 | – | – | – | 9 | – | – | 41 | – | – | – | – | – | – | – | 10000 | -40 °C up to +105 °C | 2340 | 820 | 7.5 | 18 | – | – | – | – | – | – | Tray | ||
 | 7447779156 | SPEC | 9 files | Active i| Production is active. Expected lifetime: >10 years. | WE-PD SMT Power Inductor | – | – | – | 7345 | -40 °C up to +125 °C | – | – | – | – | 7.3 | 7.3 | – | 56 | 1.5 | 350 | 10 | Robust | – | -40 °C up to +125 °C | – | – | – | – | 2 | – | 4.5 | – | – | 0.93 | – | ||
 | 61300511021 | SPEC | – | 6 files | Active i| Production is active. Expected lifetime: >10 years. | WR-PHD 2.54 mm THT Angled Pin Header | – | – | – | – | -40 °C up to +105 °C | – | – | 1000 MΩ | – | 12.7 | – | – | – | – | – | – | – | – | – | – | – | 2.54 | – | 5 | Single | – | Pin Header | Angled | 3 | Bag | |
 | 61300211121 | SPEC | – | 6 files | Active i| Production is active. Expected lifetime: >10 years. | WR-PHD 2.54 mm THT Pin Header | – | – | – | – | -40 °C up to +105 °C | – | – | 1000 MΩ | – | 5.08 | – | – | – | – | – | – | – | – | – | – | – | 2.54 | – | 2 | Single | – | Pin Header | Straight | 3 | Bag | |
 | 61300611121 | SPEC | – | 6 files | Active i| Production is active. Expected lifetime: >10 years. | WR-PHD 2.54 mm THT Pin Header | – | – | – | – | -40 °C up to +105 °C | – | – | 1000 MΩ | – | 15.24 | – | – | – | – | – | – | – | – | – | – | – | 2.54 | – | 6 | Single | – | Pin Header | Straight | 3 | Bag |
| Order Code | Datasheet | Simulation | |
|---|---|---|---|
| 885012007066 | SPEC | |
| 860040881014 | SPEC | |
| 7447779156 | SPEC | |
| 61300511021 | SPEC | – |
| 61300211121 | SPEC | – |
| 61300611121 | SPEC | – |
| Samples |
|---|
| Order Code | Datasheet | Simulation | Downloads | Status | Product series | C | Tol. C | VR (V (DC)) | Size | Operating Temperature | Q (%) | DF (%) | RISO | Ceramic Type | L (mm) | W (mm) | Fl (mm) | L (µH) | IRP,40K (A) | RDC max. (mΩ) | fres (MHz) | Version | Endurance (h) | Operating Temperature | IRIPPLE (mA) | ILeak (µA) | Pitch (mm) | Ø D (mm) | Pins (pcs) | Rows | H (mm) | Gender | Type | IR (A) | Packaging | Samples |
|---|
