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Microchip MIC4103 | Demoboard High-Power BLDC Motor Driver Reference Design

MIC4103

Overview

TopologyMotor Drive
Input voltage18-85 V
IC revision1

Description

The “High-Power BLDC Motor Driver ReferenceDesign” targets high-performance, cost-effectivemotor control applications, such as applications fore-mobility (e-scooters, e-motorcycles, e-boats). The“High-Power BLDC Motor Driver Reference Design”can drive BLDC/PMSM motors of up to 10 kW peakpower and up to 600A peak-to-peak phase currents.The input voltage range is between 18V and 85V coveringthe applications powered from battery strings ofup to 20S (Li-Ion cells).

Features

dsPIC33CK256MP505 DSC motor controller3kW maximum output power150A RMS (continuous)300A Peak (~120 seconds)18 – 85V VBUS input voltage range (up to 20s battery pack)XT90-type connector for convenient connection with battery packMotor Control Algorithms: Field Oriented Control (FOC) with HALL sensors (120°/60°)Operating modes:Constant speed (speed of the motor is regulated)Constant torque (motor torque current is regulated)Constant power (input power is limited)Advanced features:MTPA (Maximum Torque Per Amp) for IPMSM motorsFW (Field Weakening) for extended constant power rangeThree-phase inverter stage:Three MIC4101 (or MIC4104) 100V half-bridge MOSFET gate driversEighteen N-Channel Low RDS(on) MOSFETs (typical 1.7 mΩ )3 in parallel at each positionCurrent sensing - three low-side shunt 250 µΩ resistors on each inverter phasePulse-Width Modulation (PWM) switching frequency range from 8–20 kHzIntegrated protections:BUS voltage (battery voltage) – overvoltage and undervoltageMotor phase overcurrentInverter stage over temperature, for protection of MOSFETsHALL sensors errorRegenerative braking capabilitySystem bias generation:12V using MCP16331(Buck regulator)5V using MCP1754S-5 (LDO)3.3V using MCP1754ST-33 (LDO)Temperature measurement utilizing MCP9700ACAN communication via ATA6561Auxiliary connector for other functions such as throttle input, voltage monitoring, I2C, UART, Bluetooth®, and moreEasy motor drive optimization with EeZeeFOC Driver GUIDimensions 20 x 10 x 6 cm

Typical applications

  • High Power BLDC Driver

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesCTol. CVR
(V (DC))
SizeOperating TemperatureQ
(%)
DF
(%)
RISOCeramic TypeL
(mm)
W
(mm)
Fl
(mm)
L
(µH)
IRP,40K
(A)
RDC max.
(mΩ)
fres
(MHz)
VersionEndurance
(h)
IRIPPLE
(mA)
ILeak
(µA)
Pitch
(mm)
Ø D
(mm)
Pins
(pcs)
RowsH
(mm)
GenderTypeIR
(A)
Packaging Samples
885012007066SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)3.3 nF ±5% 50 0805 -55 °C up to +125 °C 100010 GΩ NP0 Class I 2 1.25 0.5 1.25 7" Tape & Reel
860040881014SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-ATUL Aluminum Electrolytic Capacitors820 µF ±20% 100 9 41 10000 2340 820 7.5 18 Tray
7447779156SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WE-PD SMT Power Inductor 7345 -40 °C up to +125 °C 7.3 7.3 56 1.5 350 10 Robust 2 4.5 0.93
61300511021SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WR-PHD 2.54 mm THT Angled Pin Header -40 °C up to +105 °C1000 MΩ 12.7 2.54 5 Single Pin Header Angled 3 Bag
61300211121SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WR-PHD 2.54 mm THT Pin Header -40 °C up to +105 °C1000 MΩ 5.08 2.54 2 Single Pin Header Straight 3 Bag
61300611121SPEC

PCN pending

Due to a pending PCN there will be a new datasheet revision issued for this order code soon. Please find the actual as well based on valid PCN date the new revision datasheet below. If you have further questions please get in contact with our sales staff.

7 files Active i| Production is active. Expected lifetime: >10 years.WR-PHD 2.54 mm THT Pin Header -40 °C up to +105 °C1000 MΩ 15.24 2.54 6 Single Pin Header Straight 3 Bag
Order Code Data­sheet Simu­lation
885012007066SPEC
860040881014SPEC
7447779156SPEC
61300511021SPEC
61300211121SPEC
61300611121SPEC

PCN pending

Due to a pending PCN there will be a new datasheet revision issued for this order code soon. Please find the actual as well based on valid PCN date the new revision datasheet below. If you have further questions please get in contact with our sales staff.

Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesCTol. CVR
(V (DC))
SizeOperating TemperatureQ
(%)
DF
(%)
RISOCeramic TypeL
(mm)
W
(mm)
Fl
(mm)
L
(µH)
IRP,40K
(A)
RDC max.
(mΩ)
fres
(MHz)
VersionEndurance
(h)
IRIPPLE
(mA)
ILeak
(µA)
Pitch
(mm)
Ø D
(mm)
Pins
(pcs)
RowsH
(mm)
GenderTypeIR
(A)
Packaging Samples