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Overview
| Topology | Motor Drive |
| Input voltage | 18-85 V |
| IC revision | 1 |
Description
The “High-Power BLDC Motor Driver ReferenceDesign” targets high-performance, cost-effectivemotor control applications, such as applications fore-mobility (e-scooters, e-motorcycles, e-boats). The“High-Power BLDC Motor Driver Reference Design”can drive BLDC/PMSM motors of up to 10 kW peakpower and up to 600A peak-to-peak phase currents.The input voltage range is between 18V and 85V coveringthe applications powered from battery strings ofup to 20S (Li-Ion cells).
Features
dsPIC33CK256MP505 DSC motor controller3kW maximum output power150A RMS (continuous)300A Peak (~120 seconds)18 – 85V VBUS input voltage range (up to 20s battery pack)XT90-type connector for convenient connection with battery packMotor Control Algorithms: Field Oriented Control (FOC) with HALL sensors (120°/60°)Operating modes:Constant speed (speed of the motor is regulated)Constant torque (motor torque current is regulated)Constant power (input power is limited)Advanced features:MTPA (Maximum Torque Per Amp) for IPMSM motorsFW (Field Weakening) for extended constant power rangeThree-phase inverter stage:Three MIC4101 (or MIC4104) 100V half-bridge MOSFET gate driversEighteen N-Channel Low RDS(on) MOSFETs (typical 1.7 mΩ )3 in parallel at each positionCurrent sensing - three low-side shunt 250 µΩ resistors on each inverter phasePulse-Width Modulation (PWM) switching frequency range from 8–20 kHzIntegrated protections:BUS voltage (battery voltage) – overvoltage and undervoltageMotor phase overcurrentInverter stage over temperature, for protection of MOSFETsHALL sensors errorRegenerative braking capabilitySystem bias generation:12V using MCP16331(Buck regulator)5V using MCP1754S-5 (LDO)3.3V using MCP1754ST-33 (LDO)Temperature measurement utilizing MCP9700ACAN communication via ATA6561Auxiliary connector for other functions such as throttle input, voltage monitoring, I2C, UART, Bluetooth®, and moreEasy motor drive optimization with EeZeeFOC Driver GUIDimensions 20 x 10 x 6 cm
Typical applications
- High Power BLDC Driver
More information
Products
Order Code | Datasheet | Simulation | Downloads | Status | Product series | C | Tol. C | VR(V (DC)) | Size | Operating Temperature | Q(%) | DF(%) | RISO | Ceramic Type | L(mm) | W(mm) | H(mm) | Fl(mm) | Packaging | L(µH) | IRP,40K(A) | RDC max.(mΩ) | fres(MHz) | Version | Endurance(h) | IRIPPLE(mA) | ILeak(µA) | Pitch(mm) | Ø D(mm) | Pins | Type | Mount | IR(A) | Working Voltage(V (AC)) | Samples | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| WCAP-CSGP MLCCs 50 V(DC), 3.3 nF, ±5% | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWCAP-CSGP MLCCs 50 V(DC) | Capacitance3.3 nF | Capacitance±5% | Rated Voltage50 V (DC) | Size0805 | Operating Temperature -55 °C up to +125 °C | Q-Factor1000 % | – | Insulation Resistance10 GΩ | Ceramic TypeNP0 Class I | Length2 mm | Width1.25 mm | Height1.25 mm | Pad Dimension0.5 mm | Packaging7" Tape & Reel | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |||||
 | WCAP-ATUL Aluminum Electrolytic Capacitors, 820 µF, ±20% | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWCAP-ATUL Aluminum Electrolytic Capacitors | Capacitance820 µF | Capacitance±20% | Rated Voltage100 V (DC) | – | – | – | Dissipation Factor9 % | – | – | Length41 mm | – | – | – | PackagingTray | – | – | – | – | – | Endurance 10000 | Ripple Current2340 mA | Leakage Current820 µA | Pitch7.5 mm | Diameter18 mm | – | – | MountRadial THT | – | – | ||||
 | WE-PD SMT Power Inductor, –, – | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWE-PD SMT Power Inductor | – | – | – | Size7345 | Operating Temperature -40 °C up to +125 °C | – | – | – | – | Length7.3 mm | Width7.3 mm | Height4.5 mm | – | – | Inductance56 µH | Performance Rated Current1.5 A | DC Resistance350 mΩ | Self Resonant Frequency10 MHz | VersionRobust | – | – | – | – | – | Pins2 | – | MountSMT | Rated Current0.93 A | – | ||||
 | WR-PHD Pin Header - Single, –, – | Simulation– | Downloads7 files | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWR-PHD Pin Header - Single | – | – | – | – | Operating Temperature -40 °C up to +105 °C | – | – | Insulation Resistance1000 MΩ | – | Length12.7 mm | – | – | – | PackagingBag | – | – | – | – | – | – | – | – | Pitch2.54 mm | – | Pins5 | TypeAngled | MountTHT | Rated Current3 A | Working Voltage250 V (AC) | ||
 | WR-PHD Pin Header - Single, –, – | Simulation– | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWR-PHD Pin Header - Single | – | – | – | – | Operating Temperature -40 °C up to +105 °C | – | – | Insulation Resistance1000 MΩ | – | Length5.08 mm | – | – | – | PackagingBag | – | – | – | – | – | – | – | – | Pitch2.54 mm | – | Pins2 | TypeStraight | MountTHT | Rated Current3 A | Working Voltage250 V (AC) | |||
 | Simulation– | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWR-PHD Pin Header - Single | – | – | – | – | Operating Temperature -40 °C up to +105 °C | – | – | Insulation Resistance1000 MΩ | – | Length15.24 mm | – | – | – | PackagingBag | – | – | – | – | – | – | – | – | Pitch2.54 mm | – | Pins6 | TypeStraight | MountTHT | Rated Current3 A | Working Voltage250 V (AC) |