IC manufacturers Infineon Technologies

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Infineon Technologies ICL5101 | Demoboard Application Note

110 W / 54 V Power Supply Demo Board using ICL5101

Overview

TopologyLLC Resonant Converter
Input voltage85-305 V
Switching frequency45-135 kHz
Output 154 V / 2.06 A
IC revision2.2

Description

This application note describes the characteristics and features of a 110 W SMPS demonstration board withconstant 54 V voltage output. High efficiency, high PF, low THD and very stable output voltage with lowripple at whole power range are the key features of this demonstration board, which makes it very suitableto be used as a primary power supply for low power systems, such as LED lighting. Its compact design andlow BOM cost is due to Infineon IC ICL5101 (CrCM PFC and resonant block are integrated together), which isused as main controller here. With this highly integrated smart IC, the circuit design is dramaticallysimplified, which results space and BOM cost saving. Furthermore, numerous monitor and protectionfeatures ensure highest reliability.

Features

 Input voltage range: 85–305 VAC

  • Input voltage frequency: 47–63 Hz
  • Regulated main output voltage: 54 VDC / 2.06 A
  • Efficiency at nominal load: ≥ 93.5 % at 230 VAC
  • Input current THD: < 10 % @ > 35% Load at 230 VAC
  • Harmonics: According to EN61000-3-2 Class-D
  • EMI: According to EN55015
  • Safety : According to EN61347-2-13
  • Board dimensions: 247.3 mm (L) x 48.25 mm (W) x 34.2 mm (H)

Typical applications

  • Indoor and outdoor high-power LED lighting/ High-bay and low-bay lighting/ Street Lighting/ Parking garages and area lighting/ / Office panel lighting/ Shop lighting

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
Pins
PCB/Cable/Panel
Modularity
Wire Section
ISAT,10%(A)
fres(MHz)
Z @ 100 MHz(Ω)
Zmax(Ω)
Test Condition Zmax
IR 2(mA)
RDC max.(mΩ)
Type
IR(A)
Z @ 25 MHz(Ω)
L(mm)
W(mm)
H(mm)
Version
L(mH)
VR(V (AC))
VT(V (AC))
Material
Mount
Samples
WR-TBL Series 412B - 3.50 mm Screwless 45° Entry - 2.1 mm² Wires, 2, Screwless
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Pins
PCB/Cable/PanelPCB 
ModularityNo 
Wire Section 14 to 20 (AWG) 2.08 to 0.518 (mm²)
Type45° 
Rated Current2 A
Length8.5 mm
MountTHT 
WR-TBL Series 412B - 3.50 mm Screwless 45° Entry - 2.1 mm² Wires, 3, Screwless
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Pins
PCB/Cable/PanelPCB 
ModularityNo 
Wire Section 14 to 20 (AWG) 2.08 to 0.518 (mm²)
Type45° 
Rated Current2 A
Length12 mm
MountTHT 
WE-CMB Common Mode Power Line Choke, 4, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Pins
DC Resistance45 mΩ
Rated Current2 A
Length15 mm
Width7.8 mm
Height18 mm
VersionTHT 
Inductance1 mH
Rated Voltage250 V (AC)
Insulation Test Voltage1500 V (AC)
MaterialMnZn 
MountTHT 
WE-CBF SMT EMI Suppression Ferrite Bead, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Impedance @ 100 MHz785 Ω
Maximum Impedance1300 Ω
Maximum Impedance60 MHz 
Rated Current 23000 mA
DC Resistance50 mΩ
TypeHigh Current 
Rated Current2 A
Length4.5 mm
Width3.2 mm
Height1.5 mm
MountSMT 
WE-PBF Flat Wire High Current SMT Ferrite Bead, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Impedance @ 100 MHz98 Ω
Maximum Impedance147 Ω
Maximum Impedance3000 MHz 
DC Resistance0.9 mΩ
Rated Current18 A
Impedance @ 25 MHz65 Ω
Length7.8 mm
Width4.75 mm
Height3 mm
VersionNot Glued 
MountSMT 
WE-FI Leaded Toroidal Line Choke, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
DC Resistance225 mΩ
Rated Current1.6 A
Length18.5 mm
Width11.6 mm
Inductance0.47 mH
MountTHT 
WE-FI Leaded Toroidal Line Choke, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
DC Resistance150 mΩ
Rated Current3 A
Length28.5 mm
Width16.4 mm
Inductance0.86 mH
MountTHT 
WE-TI Radial Leaded Wire Wound Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Saturation Current @ 10%3.7 A
Self Resonant Frequency40 MHz
DC Resistance30 mΩ
Rated Current4.2 A
Length6 mm
Width6 mm
Height8.5 mm
VersionHeat Shrinking Tube 
Inductance0.0047 mH
MaterialNiZn 
MountTHT