IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments UCC256404 | Demoboard PMP31179

400-W AC/DC reference design for avionics

Overview

TopologyLLC Resonant Converter
Input voltage200-260 V
Switching frequency0.4-0.8 kHz
Output 130 V / 13.3 A
IC revision1

Description

This is a compact, 30-V DC, 400-W reference design for avionics applications that works with mains frequency between 400 Hz and 800 Hz. A two-phase interleaved transition mode (TM) power factor correction (PFC) based on UCC28064A is used to correct power factor and minimizes harmonic content of input current. The DC/DC is implemented using the HB-LLC stage with UCC256404. Efficiency is further improved by using synchronous rectification on the secondary side.

Features

  • Overall efficiency of > 92% at full load with 92.8% peak efficiency
  • High power factor > 0.99, meets PFC regulations and current THD for DO-160 avionics requirements
  • ZCS avoidance feature and OVP sensing feature in LLC controller improve robustness and protect systems from overcurrent, short circuit and overvoltage to ensure safety
  • Board dimensions of 218.44 mm x 102.26 mm, height = 31.75 mm

Typical applications

  • Aircraft cockpit display
  • Power conversion system (PCS)

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesPins
(pcs)
ApplicationPCB/Cable/PanelModularityTypeWire SectionCTol. CVR
(V (DC))
SizeOperating TemperatureQmin.DF
(%)
RISOCeramic TypeL
(mm)
W
(mm)
H
(mm)
Fl
(mm)
PackagingOperating TemperatureQ
(%)
L
(nH)
LR
(nH)
IR
(A)
ISAT,10%
(A)
ISAT,30%
(A)
RDC
(mΩ)
fres
(MHz)
MaterialEndurance
(h)
IRIPPLE
(mA)
ILeak
(µA)
Pitch
(mm)
Ø D
(mm)
Samples
7443081030SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WE-HCM SMT High Current Flat Wire Inductor 2 1078 9.4 6.2 7.8 1.8 -40 °C up to +125 °C 300 140 38 28.9 34.6 0.29 33 MnZn
691213510003SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WR-TBL Series 2135 - 5.08 mm Horizontal Entry Modular w. Rising Cage Clamp 3 Rising Cage Clamp PCB Yes Horizontal 14 to 30 (AWG) 2.08 to 0.0509 (mm²) -30 °C up to +120 °C 15.24 Box -30 °C up to +120 °C 14 5.08
860080678021SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-ATLI Aluminum Electrolytic Capacitors680 µF ±20% 50 -55 °C up to +105 °C 8 25 Ammopack 5000 2490 340 5 13
860160575031SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-ATLL Aluminum Electrolytic Capacitors1000 µF ±20% 35 -55 °C up to +105 °C 12 30 Ammopack 6000 2136 350 5 10
885012006023SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 16 V(DC)100 pF ±5% 16 060310 GΩ NP0 Class I 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C 1000
885012006051SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)10 pF ±5% 50 060310 GΩ NP0 Class I 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C 600
885012006054SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)33 pF ±5% 50 060310 GΩ NP0 Class I 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C 1000
885012006057SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)100 pF ±5% 50 060310 GΩ NP0 Class I 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C 1000
885012006061SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)470 pF ±5% 50 060310 GΩ NP0 Class I 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C 1000
885012206040SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 16 V(DC)10 nF ±10% 16 0603 3.510 GΩ X7R Class II 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C
885012206069SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)47 nF ±10% 25 0603 3.510 GΩ X7R Class II 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C
885012206076SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)1 µF ±10% 25 0603 100.5 GΩ X7R Class II 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C
885012206082SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)680 pF ±10% 50 0603 2.510 GΩ X7R Class II 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C
885012206083SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)1 nF ±10% 50 0603 2.510 GΩ X7R Class II 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C
885012206095SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)100 nF ±10% 50 0603 35 GΩ X7R Class II 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C
885012007048SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)3.3 pF ±0.5pF 50 080510 GΩ NP0 Class I 2 1.25 0.6 0.5 7" Tape & Reel -55 °C up to +125 °C 466
885012207078SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)1 µF ±10% 25 0805 50.5 GΩ X7R Class II 2 1.25 1.25 0.5 7" Tape & Reel -55 °C up to +125 °C
885012207079SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)2.2 µF ±10% 25 0805 100.05 GΩ X7R Class II 2 1.25 1.25 0.5 7" Tape & Reel -55 °C up to +125 °C
885012207102SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 50 V(DC)470 nF ±10% 50 0805 31.1 GΩ X7R Class II 2 1.25 1.25 0.5 7" Tape & Reel -55 °C up to +125 °C
885012208064SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 25 V(DC)1 µF ±10% 25 1206 3.50.5 GΩ X7R Class II 3.2 1.6 1.15 0.6 7" Tape & Reel -55 °C up to +125 °C
885012008070SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 100 V(DC)330 pF ±5% 100 1206 -55 °C up to +125 °C 100010 GΩ NP0 Class I 3.2 1.6 0.8 0.6 7" Tape & Reel -55 °C up to +125 °C 1000
885012207128SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 100 V(DC)100 nF ±10% 100 0805 -55 °C up to +125 °C 2.51 GΩ X7R Class II 2 1.25 1.25 0.5 7" Tape & Reel -55 °C up to +125 °C
885012206108SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 100 V(DC)1 nF ±10% 100 0603 -55 °C up to +125 °C 2.510 GΩ X7R Class II 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C
885342006003SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSMH Mid and High Voltage100 pF ±5% 250 0603 -55 °C up to +125 °C 100010 GΩ NP0 Class I 1.6 0.8 0.8 0.4 7" Tape & Reel -55 °C up to +125 °C 1000
885342208009SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSMH Mid and High Voltage10 nF ±10% 500 1206 -55 °C up to +125 °C 2.510 GΩ X7R Class II 3.2 1.6 1.25 0.6 7" Tape & Reel -55 °C up to +125 °C
861011385023SPEC

PCN pending

Due to a pending PCN there will be a new datasheet revision issued for this order code soon. Please find the actual as well based on valid PCN date the new revision datasheet below. If you have further questions please get in contact with our sales staff.

8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-AIG8 Aluminum Electrolytic Capacitors330 µF ±20% 400 30.0 x 30.0 -25 °C up to +85 °C 20 30 Tray 2000 2050 2640 30
750318984SPEC
Active i| Production is active. Expected lifetime: >10 years. Half-Bridge Transformer
750318974SPEC
Active i| Production is active. Expected lifetime: >10 years. Power Inductor
Order Code Data­sheet Simu­lation
7443081030SPEC
691213510003SPEC
860080678021SPEC
860160575031SPEC
885012006023SPEC
885012006051SPEC
885012006054SPEC
885012006057SPEC
885012006061SPEC
885012206040SPEC
885012206069SPEC
885012206076SPEC
885012206082SPEC
885012206083SPEC
885012206095SPEC
885012007048SPEC
885012207078SPEC
885012207079SPEC
885012207102SPEC
885012208064SPEC
885012008070SPEC
885012207128SPEC
885012206108SPEC
885342006003SPEC
885342208009SPEC
861011385023SPEC

PCN pending

Due to a pending PCN there will be a new datasheet revision issued for this order code soon. Please find the actual as well based on valid PCN date the new revision datasheet below. If you have further questions please get in contact with our sales staff.

750318984SPEC
750318974SPEC
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesPins
(pcs)
ApplicationPCB/Cable/PanelModularityTypeWire SectionCTol. CVR
(V (DC))
SizeOperating TemperatureQmin.DF
(%)
RISOCeramic TypeL
(mm)
W
(mm)
H
(mm)
Fl
(mm)
PackagingOperating TemperatureQ
(%)
L
(nH)
LR
(nH)
IR
(A)
ISAT,10%
(A)
ISAT,30%
(A)
RDC
(mΩ)
fres
(MHz)
MaterialEndurance
(h)
IRIPPLE
(mA)
ILeak
(µA)
Pitch
(mm)
Ø D
(mm)
Samples