IC manufacturers Texas Instruments

IC manufacturers (103)

Texas Instruments UCC28180D | Demoboard TIDA-010028

330-W, 95.5% Efficiency and 18-W/in3 Density, Bridgeless PFC+LLC Reference Design

Overview

TopologyPower Factor Correction
Input voltage85-265 V
Output 119.5 V / 17 A
IC revisionE1

Description

This reference design is a compact, high efficiency, bridgeless 330-W, 19.5-V output AC/DC reference design. This design consists of a front-end, bidirectional bridgeless boost power factor correction (PFC) based on the UCC28180A device, achieving end-to-end peak efficiency of > 94% at 90 V AC input and > 95.5% at 230 V AC input. The DC/DC is implemented using the HB-LLC stage implemented using our UCC256301 device. The design uses UCC24624 for synchronous rectification at the secondary side to improve efficiency.

Features

  • Full load efficiency at 230 V AC > 95.5% and >94% at 90 V AC
  • High power factor > 0.99, meeting PFC regulations and current THD as per IEC 61000-3- 2 Class A
  • < 0.25-W standby power with burst mode in both PFC and LLC stages
  • ZCS avoidance feature and OVP sensing feature in LLC controller improves robustness and protects systems from overcurrent, short circuit, and overvoltage to ensure safety
  • Small 152 mm × 75 mm × 25 mm PCB form factor

Typical applications

  • Consumer AC / DC / DIN Rail Power Supply / Industiral AC / DC / PC Power Supply

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
Safety Class
dV/dt(V/µs)
DF @ 1 kHz(%)
RISO
Pitch(mm)
Packaging
Tol. C
Size
Operating Temperature
DF(%)
Ceramic Type
Fl(mm)
IR(A)
L(mH)
RDC max.(mΩ)
VR(V (AC))
VT(V (AC))
Material
L(mm)
W(mm)
H(mm)
Mount
Samples
WCAP-FTXX Film Capacitors, Across the mains, 470 nF
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance470 nF
Safety ClassX2 
Rate of Voltage Rise220 V/µs
Dissipation Factor0.1 %
Insulation Resistance21.28 GΩ
Pitch15 mm
PackagingCarton 
Capacitance±10% 
SizePitch 15 mm 
Operating Temperature -40 °C up to +105 °C
Rated Voltage310 V (AC)
Length18 mm
Width8 mm
Height14 mm
MountBoxed THT 
WE-CMBNC Common Mode Power Line Choke Nanocrystalline, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Size
Operating Temperature -55 °C up to +125 °C
Rated Current15 A
Inductance1 mH
DC Resistance3.2 mΩ
Rated Voltage300 V (AC)
Insulation Test Voltage2100 V (AC)
MaterialNanocrystalline 
Length24 mm
Width17 mm
Height25 mm
MountTHT 
WCAP-CSGP MLCCs 10 V(DC), –, 4.7 µF
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance4.7 µF
Insulation Resistance0.02 GΩ
Packaging7" Tape & Reel 
Capacitance±10% 
Size0805 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor10 %
Ceramic TypeX7R Class II 
Pad Dimension0.5 mm
Rated Voltage10 V (AC)
Length2 mm
Width1.25 mm
Height1.25 mm