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IC manufacturers (103)

Power Integrations INN4177C-H189 | Demoboard DER-930

180 W High-Power-Density Battery Charger for Power Tools and eBikes

Overview

TopologyFlyback Converter
Input voltage90-265 V
Output 120 V / 9 A
IC revision1

Description

This engineering report describes a 180 W, 20 V / 9 A output power supply using HiperPFS-5 PFS5177F, InnoSwitch4-CZ INN4177C-H189, and ClampZero CPZ1076M.This design shows the high power density and efficiency that is possible due to the highlevel of integration of the InnoSwitch4-CZ active clamp flyback controller providingexceptional performance.

Features

  • Integrated PFC and flyback stages for a very low component count design
  • Quasi-resonant DCM control ensures low switching losses, small inductor size, and permits use of low-cost boost diode
  • InnoSwitch4-CZ – active clamp flyback switcher IC with integrated high-voltage PowiGaN, synchronousrectification and FluxLinkTM feedback
  • Zero voltage switching in both CCM and DCM operating conditions
  • All the benefits of secondary-side control with the simplicity of primary-side regulation
  • Insensitive to transformer variation
  • 95% Full-load efficiency at 230 VAC
  • 93.7% Full-load efficiency at 115 VAC
  • 92.8% Full-load efficiency at 90 VAC, meets DOE6 and CoC v5 2016 efficiency requirement
  • Output overvoltage and overcurrent protection
  • Integrated thermal protection
  • <100 mW no-load input power at 230 VAC
  • Meets CISPR22 / EN55022 Class B conducted EMI

Typical applications

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
VR(V (AC))
Safety Class
dV/dt(V/µs)
DF @ 1 kHz(%)
RISO
Pitch(mm)
L(mm)
W(mm)
H(mm)
Packaging
Samples
WCAP-FTX2 Film Capacitors, Across the mains, 330 nF
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance330 nF
Rated Voltage275 V (AC)
Safety ClassX2 
Rate of Voltage Rise260 V/µs
Dissipation Factor0.1 %
Insulation Resistance30 GΩ
Pitch12.5 mm
Length15 mm
Width8.5 mm
Height14 mm
PackagingCarton