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Power Integrations INN4077C-H182 | Demoboard DER-957
130 W USB PD 3.1 / EPR Power Supply with 5 V / 9 V / 15 V / 20 V / 28 V Output Using InnoSwitchTM4-CZ PowiGaNTM INN4077CH182, ClampZeroTM CPZ1076M and HiperPFSTM-5 PFS5177F
Overview
| Topology | Flyback Converter |
| Input voltage | 90-265 V |
| Output 1 | 20 V / 5 A |
| Output 2 | 5 V / 3 A |
| Output 3 | 15 V / 3 A |
| Output 4 | 9 V / 3 A |
| Output 5 | 28 V / 4.65 A |
| IC revision | 1.0 |
Description
This engineering report describes a high power density 130 W USB PD 3.1 external power supply that can provide 5 V / 3 A, 9 V / 3 A, 15 V / 3 A, 20 V / 5 A and 28 V / 4.65 A outputs. This was made possible using three innovative PowiGaN-Based devices InnoSwitch4-CZ INN4077C, ClampZero CPZ1076M, and HiperPFS-5 PFS5177F. The PSU contains a highly-efficient boost Power Factor Corrector (PFC) and flyback DC-DC converter.This design demonstrates high power density and efficiency that is made possible due to the high level of integration of the InnoSwitch4-CZ active clamp controller providing exceptional performance and is paired with high efficiency power factor correction (PFC) IC PFS5177F.The report contains the power supply specification, schematic diagram, printed circuit board layout, bill of materials, magnetics and adapter case specifications, and performance data.
Features
- InnoSwitch4-CZ - active clamp flyback switcher IC with integrated high-voltage PowiGaN, synchronous rectification and FluxLinkTM feedback
- Zero voltage switching in both CCM and DCM operating conditions
- All the benefits of secondary-side control with the simplicity of primary-side regulation
- Insensitive to transformer variation
- Meets DOE6 and CoC v5 2016 efficiency requirement
- Output overvoltage and overcurrent protection
- Integrated thermal protection
- 130 W USB PD 3.1 design supports EPR 28 V / 4.65 A output
- 140 W continuous at nominal input lines (115 VAC / 230 VAC)
94 % full load efficiency at 230 VAC
- < 75 mW no-load input power
- Ultra-compact 81 x 61 x 18 mm PCB design includes AC prong space
Typical applications
- USB PD Adapter
More information
Products
Order Code | Datasheet | Simulation | Downloads | Status | Product series | C | VR(V (AC)) | Safety Class | dV/dt(V/µs) | DF @ 1 kHz(%) | RISO | Pitch(mm) | L(mm) | W(mm) | H(mm) | Packaging | L(µH) | IR(A) | RDC max.(Ω) | Samples | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
 | WCAP-FTX2 Film Capacitors, Across the mains, 330 nF | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWCAP-FTX2 Film Capacitors | Capacitance330 nF | Rated Voltage275 V (AC) | Safety ClassX2 | Rate of Voltage Rise260 V/µs | Dissipation Factor0.1 % | Insulation Resistance30 GΩ | Pitch12.5 mm | Length15 mm | Width8.5 mm | Height14 mm | PackagingCarton | – | – | – | ||||
| WCAP-FTX2 Film Capacitors, Across the mains, 470 nF | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWCAP-FTX2 Film Capacitors | Capacitance470 nF | Rated Voltage275 V (AC) | Safety ClassX2 | Rate of Voltage Rise280 V/µs | Dissipation Factor0.1 % | Insulation Resistance21.28 GΩ | Pitch12.5 mm | Length15 mm | Width10 mm | Height16 mm | PackagingBulk | – | – | – | ||||
 | WE-FI Leaded Toroidal Line Choke, –, – | Simulation– | Status Activei| Production is active. Expected lifetime: >10 years. | Product seriesWE-FI Leaded Toroidal Line Choke | – | – | – | – | – | – | – | Length16.5 mm | Width10.7 mm | – | – | Inductance150 µH | Rated Current2.5 A | DC Resistance0.1 Ω |