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Power Integrations INN4073C-H182 | Demoboard RDR-928

Reference Design Report for a 60 W USB PD 3.0 Power Supply with 5 V / 9 V/ 15 V / 20 V Outputs Using InnoSwitchTM4-CZ PowiGaNTM INN4073C, ClampZeroTM CPZ1062M and MinECAPTM MIN1072M

Overview

TopologyFlyback Converter
Input voltage90-265 V
Output 115 V / 3 A
Output 25 V / 3 A
Output 320 V / 3 A
Output 49 V / 3 A
IC revision1.3

Description

This document is an engineering report describing a 60 W USB PD power supply with 5 V / 3 A, 9 V / 3 A, 15 V / 3 A, 20 V / 3 A, output using InnoSwitch4-CZ INN4073C, ClampZero CPZ1062M, and MinE-CAP MIN1072M. This design shows the high power density and efficiency that is possible due to the high level of integration of the InnoSwitch4-CZ active clamp controller providing exceptional performance and is paired with the input capacitor volume-reduction capabilities of the MinE-CAP IC.

Features

  • InnoSwitch4-CZ - active clamp flyback switcher IC with integrated high-voltage PowiGaN, synchronous rectification and FluxLinkTM feedback
  • Zero voltage switching in both CCM and DCM operating conditions
  • All the benefits of secondary-side control with the simplicity of primary-side regulation 
  • Insensitive to transformer variation
  • Meets DOE6 and CoC v5 2016 efficiency requirement
  • Output overvoltage and overcurrent protection
  • Integrated thermal protection
  • <60 mW no-load input power, >20 mW consumed by micro controller
  • Compact design with high power density: 30.3 W/ inch3 without enclosure (60 W / 1.77 in X 1.77 in X 0.63 in)

Typical applications

  • Mobile Phone/Tablet/Laptop Adapter

Products