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Microchip dsPIC33CK32MP105 | Demoboard HIGH-PERFORMANCE E-SCOOTER BLDC MOTOR DRIVER

High-Performance E-Scooter BLDC Motor Driver Reference Design

Overview

TopologyMotor Drive
Input voltage18-42 V
Output 142 V / 30 A

Description

The High-Performance E-Scooter BLDC Motor Driver Reference Design is a high-performance BLDC/PMSM motor driver board used to demonstrate the capabilities offered by the dsPIC33CK high performance Digital Signal Controller (DSC) in conjunction with the MIC4104 (MOSFET gate driver) for motor control applications like E-scooters and E-bikes. The board is developed to meet the stringentdemands of modern motor control applications: high efficiency, compact dimensions,low cost, and high performance.

Features

  • 18V to 42V VBUS Input Voltage Range (cover up to 10S batteries setup)
  • Maximum output power: 350W
  • 15A RMS (continuous) and up to 27A RMS (for short time) motor phase current
  • Low-side shunt resistors on each inverter phase for current measurement (2 mΩ)
  • PWM switching frequency range 8 kHz-50 kHz (typical 20 kHz)
  • On board bias generator based on the MCP16331 buck regulator
  • Six N-Channel MOSFETs with low RDS(on) (typical 1.9 mΩ)
  • Faston Tab connectors for motor phases
  • XT30 - type connector for convenient connection with the battery packs
  • Support for sensored/sensorless motor control algorithms
  • PICkit™ debugger/programmer interface
  • Support for on board temperature measurement (NTC Thermistor)
  • Auxiliar connectors (for custom functions like I2C, UART, THROTTLE

Typical applications

  • Battery Chargers
  • Digital Lighting
  • AC to AC Converters, DC to DC Converters, AC and DC Motors:BLDC,PMSM,ACIM,SRM,etc, Inverters,Power Factor Correction.(PFC)

More information

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
Tol. C
VR(V (DC))
Size
Operating Temperature
DF(%)
RISO
Ceramic Type
L(mm)
W(mm)
H(mm)
Fl(mm)
Packaging
L(µH)
IRP,40K(A)
RDC max.(mΩ)
fres(MHz)
Version
Endurance(h)
IRIPPLE(mA)
ILeak(µA)
Pitch(mm)
Ø D(mm)
Pins
Type
Mount
IR(A)
Working Voltage(V (AC))
Samples
WCAP-CSGP MLCCs 50 V(DC), 1 nF, ±10%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1 nF
Capacitance±10% 
Rated Voltage50 V (DC)
Size0603 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Length1.6 mm
Width0.8 mm
Height0.8 mm
Pad Dimension0.4 mm
Packaging7" Tape & Reel 
WCAP-ATUL Aluminum Electrolytic Capacitors, 1200 µF, ±20%
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance1200 µF
Capacitance±20% 
Rated Voltage63 V (DC)
Dissipation Factor9 %
Length41 mm
PackagingTray 
Endurance 10000
Ripple Current2920 mA
Leakage Current756 µA
Pitch7.5 mm
Diameter16 mm
WE-PD SMT Power Inductor, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Size7345 
Operating Temperature -40 °C up to +125 °C
Length7.3 mm
Width7.3 mm
Height4.5 mm
Inductance56 µH
Performance Rated Current1.5 A
DC Resistance350 mΩ
Self Resonant Frequency10 MHz
VersionRobust 
Pins
MountSMT 
Rated Current0.93 A
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Insulation Resistance1000 MΩ
Length10.16 mm
PackagingBag 
Pitch2.54 mm
Pins
TypeStraight 
MountTHT 
Rated Current3 A
Working Voltage250 V (AC)