IC manufacturers Infineon Technologies

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Infineon Technologies 1ED3124MC12H | Demoboard REF-EV22KIZSICSYS

22 kW power converter demonstration system for bidirectional DC EV chargers

Overview

TopologyFull-Bridge Converter symmetrical isolated
Input voltage380 V
Output 1900 V / 50 A

Description

This user guide describes the 22kW power converter demonstration system REF-EV22KIZSICSYS, which provides a pre-developed design solution proposal for applications with bidirectional power flow, such as DC electric vehicle (EV) chargers or energy storage systems. It combines a 3-phase, active front-end (AFE) converter with a 3-phase, dual active bridge (DAB) converter and uses a broad range of Infineon products.

Features

  • The main power circuits are implemented based on 1200 V CoolSiC™ MOSFETs to increase the efficiency of the system and to achieve a compact design.
  • The AC-DC converter comes with a low total harmonic distortion (THD) and a power factor close to 1 in both power flow directions. The 3-phase DAB DC-DC converter provides galvanic isolation, highly efficient bidirectional power flow, and wide output voltage range. The isolation level of the 3-phase DAB transformer is 3000 V AC. Using intelligent, digitally controlled algorithms are utilized to regulate output voltage and control bidirectional power flows.
  • The power control system of the demonstration system uses an Infineon AURIX™ TC375TP microcontroller. The AURIX™ TC3xx platform is a family of high-performance microcontrollers with multiple TriCore™ CPUs, programand data memories, buses, bus arbitration, interrupt system, DMA controller, and a powerful set of on-chip peripherals.

Typical applications

  • bidirectional DC EV chargers

Products

Order Code
Data­sheet
Downloads
Status
Product series
PCB/Cable/Panel
Modularity
Type
Mount
L(mm)
IR(A)
Operating Temperature
Packaging
Gender
Working Voltage(V (AC))
W(mm)
H(mm)
IR(A)
Ti
Tl(mm)
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Samples
WR-TBL Series 3221 - 3.50 mm Horizontal PCB Header, PCB Header, Cable
Status Activei| Production is active. Expected lifetime: >10 years.
PCB/Cable/PanelCable 
ModularityNo 
TypePCB Header 
MountTHT 
Length11.9 mm
Rated Current10.5 A
Operating Temperature -40 °C up to +105 °C
PackagingBox 
Working Voltage300 V (AC)
Pins
WR-MPC4 Male Header Dual Row, –, PCB
Status Activei| Production is active. Expected lifetime: >10 years.
PCB/Cable/PanelPCB 
TypeVertical 
MountTHT 
Length18 mm
Rated Current7 A
Operating Temperature -40 °C up to +105 °C
PackagingTray 
GenderMale 
Working Voltage600 V (AC)
Pins
WP-BUTR REDCUBE PRESS-FIT with internal thread, two-rows, –, –
Status Activei| Production is active. Expected lifetime: >10 years.
MountPress-Fit 
Rated Current100 A
Operating Temperature -55 °C up to +150 °C
PackagingReel 
Width7 mm
Height6 mm
Rated Current100 A
Inner ThreadM3 
Thread Length5 mm
Pins
WP-BUTR REDCUBE PRESS-FIT with internal thread, two-rows, –, –
Status Activei| Production is active. Expected lifetime: >10 years.
MountPress-Fit 
Rated Current160 A
Operating Temperature -55 °C up to +150 °C
PackagingTray 
Width9 mm
Height7 mm
Rated Current160 A
Inner ThreadM5 
Thread Length6 mm
Pins
WR-BHD 1.27 mm Male, –, –
Status Activei| Production is active. Expected lifetime: >10 years.
Product seriesWR-BHD 1.27 mm Male
Length19.05 mm
Rated Current1 A
Operating Temperature -40 °C up to +105 °C
PackagingTape and Reel with Cap 
Working Voltage50 V (AC)
Pins20