54-V, 1.5 kW, <99% Efficient, 70x69 mm2 Power Stage Reference Design for 3-phase BLDC Drives
Details
Topologie
Gegentaktwandler (Halbbrücken)
Eingangsspannung
15 V
Schaltfrequenz
200 kHz
IC-Revision
E2
Beschreibung
This reference design demonstrates a 1.5-kW power stage for driving a three-phase brushless DC motor in cordless tools operating from a 15-cell Li-ion battery with a voltage up to 63-V. The design is a 70mm x 69mm compact drive, bringing 25-ARMS continuous current at 20-kHz switching frequency without heat sink and with natural convection, implementing sensorbased trapezoidal control. The design achieves optimized MOSFET switching loss and EMI by using a smart gate driver with optimized MOSFET and PCB. The design shows MOSFET operation within the safe operating area using enhanced protections including MOSFET over current and shoot-through protection by VDS monitoring, gate protection, switching voltage spike optimization with slew rate control and over temperature protection.
Eigenschaften
9 to 100-V, Triple Half-Bridge Gate Driver– Optional Integrated Buck Regulator– Optional Triple Low-Side Current Shunt Amplifiers
Smart Gate Drive Architecture– Adjustable Slew Rate Control For EMI Performance– VGS Handshake and Minimum Dead-Time
Insertion to Prevent Shoot-Through– 50-mA to 1-A Peak Source Current– 100-mA to 2-A Peak Sink Current– dV/dt Mitigation Through Strong Pulldown
Integrated Gate Driver Power Supplies– High-Side Doubler Charge Pump For 100%
PWM Duty Cycle Control– Low-Side Linear Regulator
Integrated LM5008A Buck Regulator– 6 to 95-V Operating Voltage Range– 2.5 to 75-V, 350-mA Output Capability
Integrated Triple Current Shunt Amplifiers– Adjustable Gain (5, 10, 20, 40 V/V)– Bidirectional or Unidirectional Support
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