IC manufacturers Texas Instruments

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Texas Instruments LM5109BMA | Demoboard TIDA-010042

MPPT charge controller reference design for 12- and 24-V solar panels

Overview

TopologyHalf-Bridge Converter symmetrical isolated
IC revisionE2

Description

This reference design is a Maximum Power Point Tracking (MPPT) solar charge controller for 12-V and 24-V solar panels. This compact reference design targets small and medium power solar charger solutions and is capable of operating with 15- to 60-V solar panel modules, 12- or 24-V batteries and providing upwards of 20 A output current. The design uses a two-phase interleaved buck converter to step down the panel voltage to the battery voltage. The buck converter and its connected gate drivers are controlled by a microcontroller unit (MCU), which calculates the maximum power point using the perturb and observe method. The solar MPPT charge controller is created with real-world considerations, including reverse battery protection, software programmable alarms and indications, and surge and ESD protection.

Features

  • 96% efficiency in 12-V systems and 97% efficiency in 24-V systems
  • Wide input voltage range: 15 V to 60 V
  • High rated output current: 20A
  • Battery reverse polarity, over-charge and over-discharge protections
  • System over-temperature and ambient light detection capabilities
  • Small board form factor: 130 mm x 82 mm x 38 mm

Typical applications

  • Solid State Motor Drives
  • Solid State Motor Drives
  • Current Fed Push-pull Converters / Half and Full Bridge Power Converters

More information

Products

Order Code Data­sheet Simu­lation Downloads Product seriesCTol. CVR
(V (DC))
SizeOperating TemperatureQ
(%)
DF
(%)
RISOCeramic TypeL
(mm)
W
(mm)
H
(mm)
Fl
(mm)
PackagingL
(µH)
IRP,40K
(A)
ISAT,10%
(A)
ISAT,30%
(A)
RDC max.
(mΩ)
Samples
885012006010SPEC
8 files WCAP-CSGP MLCCs 10 V(DC)220 pF ±5% 10 0603 -55 °C up to +125 °C 100010 GΩ NP0 Class I 1.6 0.8 0.8 0.4 7" Tape & Reel
885012207045SPEC
8 files WCAP-CSGP MLCCs 16 V(DC)100 nF ±10% 16 0805 -55 °C up to +125 °C 3.55 GΩ X7R Class II 2 1.25 0.8 0.5 7" Tape & Reel
885012207078SPEC
7 files WCAP-CSGP MLCCs 25 V(DC)1 µF ±10% 25 0805 -55 °C up to +125 °C 50.5 GΩ X7R Class II 2 1.25 1.25 0.5 7" Tape & Reel
7443642200SPEC
8 files WE-HCF SMT High Current Inductor 2818 -40 °C up to +125 °C 27 28 18.5 22 34.95 15.5 18 2.64
Samples
Order Code Data­sheet Simu­lation Downloads Product seriesCTol. CVR
(V (DC))
SizeOperating TemperatureQ
(%)
DF
(%)
RISOCeramic TypeL
(mm)
W
(mm)
H
(mm)
Fl
(mm)
PackagingL
(µH)
IRP,40K
(A)
ISAT,10%
(A)
ISAT,30%
(A)
RDC max.
(mΩ)
Samples